Hardware-in-the-loop testing of control of a precooled desiccant air-cooling system

Increasing the energy efficiency of cooling in buildings is an important component of the management of global energy consumption. A super-efficient cooling system based on the evaporation concept has been developed, and initial simulation results using the MATLAB/Simulink software tool have already...

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Main Authors: Osama Haggag, Mehmet Hakan Demir, Sabri Cetin, William Worek, Jeffrey Premer, Demis Pandelidis
Format: Article
Language:English
Published: Frontiers Media S.A. 2023-08-01
Series:Frontiers in Mechanical Engineering
Subjects:
Online Access:https://www.frontiersin.org/articles/10.3389/fmech.2023.1228466/full
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author Osama Haggag
Mehmet Hakan Demir
Sabri Cetin
William Worek
Jeffrey Premer
Demis Pandelidis
Demis Pandelidis
author_facet Osama Haggag
Mehmet Hakan Demir
Sabri Cetin
William Worek
Jeffrey Premer
Demis Pandelidis
Demis Pandelidis
author_sort Osama Haggag
collection DOAJ
description Increasing the energy efficiency of cooling in buildings is an important component of the management of global energy consumption. A super-efficient cooling system based on the evaporation concept has been developed, and initial simulation results using the MATLAB/Simulink software tool have already been published by our team. In this paper, we present the results of hardware-in-the-loop (HIL) testing of the real-time controller for the cooler. HIL testing is an engineering process in which the actual controller hardware and software are implemented and interfaced with a real-time simulated model of the controlled system. Using HIL testing, many real-world problems can be fixed before testing on the actual prototype. The controller design is implemented on a small-footprint industrial PC with CODESYS RTE and application code, while control software is implemented using IEC 61131-3 programming languages. Similarly, a real-time thermodynamic and input–output variable-based model of the room, environment, and cooler and its mechanical components (sensors and actuators) are modeled using another industrial PC with the same software tools. HIL test results show very good agreement with the offline simulations.
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spelling doaj.art-f7b09d681d5046b197d2ed7dab2894092023-08-17T23:11:38ZengFrontiers Media S.A.Frontiers in Mechanical Engineering2297-30792023-08-01910.3389/fmech.2023.12284661228466Hardware-in-the-loop testing of control of a precooled desiccant air-cooling systemOsama Haggag0Mehmet Hakan Demir1Sabri Cetin2William Worek3Jeffrey Premer4Demis Pandelidis5Demis Pandelidis6Department of Mechanical and Industrial Engineering, University of Illinois at Chicago, Chicago, IL, United StatesDepartment of Mechanical and Industrial Engineering, University of Illinois at Chicago, Chicago, IL, United StatesDepartment of Mechanical and Industrial Engineering, University of Illinois at Chicago, Chicago, IL, United StatesArgonne National Laboratory, Lemont, IL, United StatesBaryon Inc, Wilmington, DE, United StatesBaryon Inc, Wilmington, DE, United StatesDepartment of Mechanical and Power Engineering, Wroclaw University of Science and Technology, Wroclaw, PolandIncreasing the energy efficiency of cooling in buildings is an important component of the management of global energy consumption. A super-efficient cooling system based on the evaporation concept has been developed, and initial simulation results using the MATLAB/Simulink software tool have already been published by our team. In this paper, we present the results of hardware-in-the-loop (HIL) testing of the real-time controller for the cooler. HIL testing is an engineering process in which the actual controller hardware and software are implemented and interfaced with a real-time simulated model of the controlled system. Using HIL testing, many real-world problems can be fixed before testing on the actual prototype. The controller design is implemented on a small-footprint industrial PC with CODESYS RTE and application code, while control software is implemented using IEC 61131-3 programming languages. Similarly, a real-time thermodynamic and input–output variable-based model of the room, environment, and cooler and its mechanical components (sensors and actuators) are modeled using another industrial PC with the same software tools. HIL test results show very good agreement with the offline simulations.https://www.frontiersin.org/articles/10.3389/fmech.2023.1228466/fullhardware-in-the-loopenergy efficiencyCODESYS RTEcontroller designevaporative coolers
spellingShingle Osama Haggag
Mehmet Hakan Demir
Sabri Cetin
William Worek
Jeffrey Premer
Demis Pandelidis
Demis Pandelidis
Hardware-in-the-loop testing of control of a precooled desiccant air-cooling system
Frontiers in Mechanical Engineering
hardware-in-the-loop
energy efficiency
CODESYS RTE
controller design
evaporative coolers
title Hardware-in-the-loop testing of control of a precooled desiccant air-cooling system
title_full Hardware-in-the-loop testing of control of a precooled desiccant air-cooling system
title_fullStr Hardware-in-the-loop testing of control of a precooled desiccant air-cooling system
title_full_unstemmed Hardware-in-the-loop testing of control of a precooled desiccant air-cooling system
title_short Hardware-in-the-loop testing of control of a precooled desiccant air-cooling system
title_sort hardware in the loop testing of control of a precooled desiccant air cooling system
topic hardware-in-the-loop
energy efficiency
CODESYS RTE
controller design
evaporative coolers
url https://www.frontiersin.org/articles/10.3389/fmech.2023.1228466/full
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