Grain Refinement of Hypereutectic Immiscible Cu-50Cr Alloy during Rapid Melting and Solidification Induced by High Power Density Laser Beams

The microstructure of hypereutectic immiscible Cu-50Cr alloy (wt%) was effectively refined and homogenized by a high power density Nd:YAG continuous laser beam (power density 10<sup>4</sup>&#8722;10<sup>5</sup> MW/m<sup>2</sup>). The average grain size of Cr w...

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Main Authors: Litian Zhang, Gang Yu, Chongxin Tian, Xiuli He, Shaoxia Li
Format: Article
Language:English
Published: MDPI AG 2019-05-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/9/5/585
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author Litian Zhang
Gang Yu
Chongxin Tian
Xiuli He
Shaoxia Li
author_facet Litian Zhang
Gang Yu
Chongxin Tian
Xiuli He
Shaoxia Li
author_sort Litian Zhang
collection DOAJ
description The microstructure of hypereutectic immiscible Cu-50Cr alloy (wt%) was effectively refined and homogenized by a high power density Nd:YAG continuous laser beam (power density 10<sup>4</sup>&#8722;10<sup>5</sup> MW/m<sup>2</sup>). The average grain size of Cr was effectively refined from ~100 &#956;m to ~1 &#956;m, and some of the Cr particles even decreased to a few hundred nanometers. The high cooling rate (7.29 &#215; 10<sup>6</sup> K/s) effectively inhibited the coarsening effect on Cr particles during liquid phase separation (LPS). The spherical Cr particles were preferably dispersed in the melt layer, and the thickness of the layer was up to ~150 &#956;m. The refinement and dispersion of the Cr phase contributed to improving the interruption capability of the Cu-Cr contacts. Compared with the untreated samples, the arc duration and the withstanding voltage of the laser surface melting (LSM) treated contacts with refined microstructure increased to 21% and 33%, respectively. The results demonstrated that the LSM method was an effective approach to optimize the microstructure of Cu-Cr alloy, which made it a promising modification method for Cu-Cr vacuum contact applications.
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spelling doaj.art-f811945d846a4a12969026e95e653dce2022-12-21T17:49:15ZengMDPI AGMetals2075-47012019-05-019558510.3390/met9050585met9050585Grain Refinement of Hypereutectic Immiscible Cu-50Cr Alloy during Rapid Melting and Solidification Induced by High Power Density Laser BeamsLitian Zhang0Gang Yu1Chongxin Tian2Xiuli He3Shaoxia Li4Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190, ChinaInstitute of Mechanics, Chinese Academy of Sciences, Beijing 100190, ChinaInstitute of Mechanics, Chinese Academy of Sciences, Beijing 100190, ChinaInstitute of Mechanics, Chinese Academy of Sciences, Beijing 100190, ChinaInstitute of Mechanics, Chinese Academy of Sciences, Beijing 100190, ChinaThe microstructure of hypereutectic immiscible Cu-50Cr alloy (wt%) was effectively refined and homogenized by a high power density Nd:YAG continuous laser beam (power density 10<sup>4</sup>&#8722;10<sup>5</sup> MW/m<sup>2</sup>). The average grain size of Cr was effectively refined from ~100 &#956;m to ~1 &#956;m, and some of the Cr particles even decreased to a few hundred nanometers. The high cooling rate (7.29 &#215; 10<sup>6</sup> K/s) effectively inhibited the coarsening effect on Cr particles during liquid phase separation (LPS). The spherical Cr particles were preferably dispersed in the melt layer, and the thickness of the layer was up to ~150 &#956;m. The refinement and dispersion of the Cr phase contributed to improving the interruption capability of the Cu-Cr contacts. Compared with the untreated samples, the arc duration and the withstanding voltage of the laser surface melting (LSM) treated contacts with refined microstructure increased to 21% and 33%, respectively. The results demonstrated that the LSM method was an effective approach to optimize the microstructure of Cu-Cr alloy, which made it a promising modification method for Cu-Cr vacuum contact applications.https://www.mdpi.com/2075-4701/9/5/585Cu-Cr immiscible alloylaser surface melting (LSM)liquid phase separation (LPS)grain refinementrapid solidificationinterruption capability
spellingShingle Litian Zhang
Gang Yu
Chongxin Tian
Xiuli He
Shaoxia Li
Grain Refinement of Hypereutectic Immiscible Cu-50Cr Alloy during Rapid Melting and Solidification Induced by High Power Density Laser Beams
Metals
Cu-Cr immiscible alloy
laser surface melting (LSM)
liquid phase separation (LPS)
grain refinement
rapid solidification
interruption capability
title Grain Refinement of Hypereutectic Immiscible Cu-50Cr Alloy during Rapid Melting and Solidification Induced by High Power Density Laser Beams
title_full Grain Refinement of Hypereutectic Immiscible Cu-50Cr Alloy during Rapid Melting and Solidification Induced by High Power Density Laser Beams
title_fullStr Grain Refinement of Hypereutectic Immiscible Cu-50Cr Alloy during Rapid Melting and Solidification Induced by High Power Density Laser Beams
title_full_unstemmed Grain Refinement of Hypereutectic Immiscible Cu-50Cr Alloy during Rapid Melting and Solidification Induced by High Power Density Laser Beams
title_short Grain Refinement of Hypereutectic Immiscible Cu-50Cr Alloy during Rapid Melting and Solidification Induced by High Power Density Laser Beams
title_sort grain refinement of hypereutectic immiscible cu 50cr alloy during rapid melting and solidification induced by high power density laser beams
topic Cu-Cr immiscible alloy
laser surface melting (LSM)
liquid phase separation (LPS)
grain refinement
rapid solidification
interruption capability
url https://www.mdpi.com/2075-4701/9/5/585
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