A Study on Liquid Leak Rates in Packing Seals

The accurate prediction of liquid leak rates in packing seals is an important step in the design of stuffing boxes, in order to comply with environmental protection laws and health and safety regulations regarding the release of toxic substances or fugitive emissions, such as those implemented by th...

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Main Author: Abdel-Hakim Bouzid
Format: Article
Language:English
Published: MDPI AG 2021-02-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/4/1936
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author Abdel-Hakim Bouzid
author_facet Abdel-Hakim Bouzid
author_sort Abdel-Hakim Bouzid
collection DOAJ
description The accurate prediction of liquid leak rates in packing seals is an important step in the design of stuffing boxes, in order to comply with environmental protection laws and health and safety regulations regarding the release of toxic substances or fugitive emissions, such as those implemented by the Environmental Protection Agency (EPA) and the Technische Anleitung zur Reinhaltung der Luft (TA Luft). Most recent studies conducted on seals have concentrated on the prediction of gas flow, with little to no effort put toward predicting liquid flow. As a result, there is a need to simulate liquid flow through sealing materials in order to predict leakage into the outer boundary. Modelling of liquid flow through porous packing materials was addressed in this work. Characterization of their porous structure was determined to be a key parameter in the prediction of liquid flow through packing materials; the relationship between gland stress and leak rate was also acknowledged. The proposed methodology started by conducting experimental leak measurements with helium gas to characterize the number and size of capillaries. Liquid leak tests with water and kerosene were then conducted in order to validate the predictions. This study showed that liquid leak rates in packed stuffing boxes could be predicted with reasonable accuracy for low gland stresses. It was found that internal pressure and compression stress had an effect on leakage, as did the thickness change and the type of fluid. The measured leak rates were in the range of 0.062 to 5.7 mg/s for gases and 0.0013 and 5.5 mg/s for liquids.
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spelling doaj.art-f833cea0351c49f1b40233f58e4554ae2023-12-11T18:01:51ZengMDPI AGApplied Sciences2076-34172021-02-01114193610.3390/app11041936A Study on Liquid Leak Rates in Packing SealsAbdel-Hakim Bouzid0Mechanical Engineering Department, École de Technologie Supérieure, Montreal, QC H3C 1K3, CanadaThe accurate prediction of liquid leak rates in packing seals is an important step in the design of stuffing boxes, in order to comply with environmental protection laws and health and safety regulations regarding the release of toxic substances or fugitive emissions, such as those implemented by the Environmental Protection Agency (EPA) and the Technische Anleitung zur Reinhaltung der Luft (TA Luft). Most recent studies conducted on seals have concentrated on the prediction of gas flow, with little to no effort put toward predicting liquid flow. As a result, there is a need to simulate liquid flow through sealing materials in order to predict leakage into the outer boundary. Modelling of liquid flow through porous packing materials was addressed in this work. Characterization of their porous structure was determined to be a key parameter in the prediction of liquid flow through packing materials; the relationship between gland stress and leak rate was also acknowledged. The proposed methodology started by conducting experimental leak measurements with helium gas to characterize the number and size of capillaries. Liquid leak tests with water and kerosene were then conducted in order to validate the predictions. This study showed that liquid leak rates in packed stuffing boxes could be predicted with reasonable accuracy for low gland stresses. It was found that internal pressure and compression stress had an effect on leakage, as did the thickness change and the type of fluid. The measured leak rates were in the range of 0.062 to 5.7 mg/s for gases and 0.0013 and 5.5 mg/s for liquids.https://www.mdpi.com/2076-3417/11/4/1936liquid leak rate predictionpacking sealsincompressible fluidsexperimental testsslip flow modelnumber and radius of capillaries
spellingShingle Abdel-Hakim Bouzid
A Study on Liquid Leak Rates in Packing Seals
Applied Sciences
liquid leak rate prediction
packing seals
incompressible fluids
experimental tests
slip flow model
number and radius of capillaries
title A Study on Liquid Leak Rates in Packing Seals
title_full A Study on Liquid Leak Rates in Packing Seals
title_fullStr A Study on Liquid Leak Rates in Packing Seals
title_full_unstemmed A Study on Liquid Leak Rates in Packing Seals
title_short A Study on Liquid Leak Rates in Packing Seals
title_sort study on liquid leak rates in packing seals
topic liquid leak rate prediction
packing seals
incompressible fluids
experimental tests
slip flow model
number and radius of capillaries
url https://www.mdpi.com/2076-3417/11/4/1936
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