Analysis of UV Curing Strategy on Reaction Heat Control and Part Accuracy for Additive Manufacturing

In this research, the relationship between the curing strategies and geometrical accuracy of parts under UV light was investigated. An IR camera was utilized to monitor the process using different combinations of photosensitive resin and curing strategies. The influences of curing strategies on diff...

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Main Authors: Fengze Jiang, Dietmar Drummer
Format: Article
Language:English
Published: MDPI AG 2022-02-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/4/759
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author Fengze Jiang
Dietmar Drummer
author_facet Fengze Jiang
Dietmar Drummer
author_sort Fengze Jiang
collection DOAJ
description In this research, the relationship between the curing strategies and geometrical accuracy of parts under UV light was investigated. An IR camera was utilized to monitor the process using different combinations of photosensitive resin and curing strategies. The influences of curing strategies on different material compositions were studied with single-factor analysis. With the different exposure frequencies of the UV light, the peak temperature was adjusted to avoid overheating. The three-dimensional geometry of casting tensile bars was measured to investigate the shrinkage and warpage during the curing process. Different material compositions were also selected to study the effects of the maximum temperature on the shrinkage of the parts. The findings of this work show that, with the same amount of energy input, a more fragmented exposure allows for a more controllable max temperature, while one-time exposure leads to a high temperature during the process. With the decrease of the released heat from the reaction, the shrinkage of the casting part has a slightly increasing tendency. Moreover, the warpage of the parts decreased drastically with the decrease of temperature. The addition of fillers enhances the control over temperature and increases the geometrical accuracy.
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spelling doaj.art-f835fe5a5a0b46ec86d7598005b9b4582023-11-23T21:45:24ZengMDPI AGPolymers2073-43602022-02-0114475910.3390/polym14040759Analysis of UV Curing Strategy on Reaction Heat Control and Part Accuracy for Additive ManufacturingFengze Jiang0Dietmar Drummer1Institute of Polymer Technology (LKT), Friedrich-Alexander-University Erlangen-Nuremberg, Am Weichselgarten 10, 91058 Erlangen, GermanyInstitute of Polymer Technology (LKT), Friedrich-Alexander-University Erlangen-Nuremberg, Am Weichselgarten 10, 91058 Erlangen, GermanyIn this research, the relationship between the curing strategies and geometrical accuracy of parts under UV light was investigated. An IR camera was utilized to monitor the process using different combinations of photosensitive resin and curing strategies. The influences of curing strategies on different material compositions were studied with single-factor analysis. With the different exposure frequencies of the UV light, the peak temperature was adjusted to avoid overheating. The three-dimensional geometry of casting tensile bars was measured to investigate the shrinkage and warpage during the curing process. Different material compositions were also selected to study the effects of the maximum temperature on the shrinkage of the parts. The findings of this work show that, with the same amount of energy input, a more fragmented exposure allows for a more controllable max temperature, while one-time exposure leads to a high temperature during the process. With the decrease of the released heat from the reaction, the shrinkage of the casting part has a slightly increasing tendency. Moreover, the warpage of the parts decreased drastically with the decrease of temperature. The addition of fillers enhances the control over temperature and increases the geometrical accuracy.https://www.mdpi.com/2073-4360/14/4/759photopolymerizationcuring strategyreaction heatshrinkage and warpageadditive manufacturing
spellingShingle Fengze Jiang
Dietmar Drummer
Analysis of UV Curing Strategy on Reaction Heat Control and Part Accuracy for Additive Manufacturing
Polymers
photopolymerization
curing strategy
reaction heat
shrinkage and warpage
additive manufacturing
title Analysis of UV Curing Strategy on Reaction Heat Control and Part Accuracy for Additive Manufacturing
title_full Analysis of UV Curing Strategy on Reaction Heat Control and Part Accuracy for Additive Manufacturing
title_fullStr Analysis of UV Curing Strategy on Reaction Heat Control and Part Accuracy for Additive Manufacturing
title_full_unstemmed Analysis of UV Curing Strategy on Reaction Heat Control and Part Accuracy for Additive Manufacturing
title_short Analysis of UV Curing Strategy on Reaction Heat Control and Part Accuracy for Additive Manufacturing
title_sort analysis of uv curing strategy on reaction heat control and part accuracy for additive manufacturing
topic photopolymerization
curing strategy
reaction heat
shrinkage and warpage
additive manufacturing
url https://www.mdpi.com/2073-4360/14/4/759
work_keys_str_mv AT fengzejiang analysisofuvcuringstrategyonreactionheatcontrolandpartaccuracyforadditivemanufacturing
AT dietmardrummer analysisofuvcuringstrategyonreactionheatcontrolandpartaccuracyforadditivemanufacturing