Multiobjective Optimization of Cutting Parameters for TA10 Alloy Deep-Hole Drilling

In order to obtain better quality TA10 pipes, the Boring and Trepanning Association (BTA) deep-hole drilling process is used. However, this type of machining leads to difficult chip removal, tool wear, and poor hole-surface quality. In this study, a deep-hole drilling experiment was conducted on TA1...

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Main Authors: Yazhou Feng, Huan Zheng, Xiaolan Han, Zhanfeng Liu
Format: Article
Language:English
Published: MDPI AG 2022-06-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/12/4366
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author Yazhou Feng
Huan Zheng
Xiaolan Han
Zhanfeng Liu
author_facet Yazhou Feng
Huan Zheng
Xiaolan Han
Zhanfeng Liu
author_sort Yazhou Feng
collection DOAJ
description In order to obtain better quality TA10 pipes, the Boring and Trepanning Association (BTA) deep-hole drilling process is used. However, this type of machining leads to difficult chip removal, tool wear, and poor hole-surface quality. In this study, a deep-hole drilling experiment was conducted on TA10 workpieces using the designed tool with different process parameters, and the process parameters were optimized by machining results with multiple objectives such as chip morphologies, tool wear, hole-axis deflection, and hole surface roughness. The results show that different process parameters have a great impact on the cutting process, with a higher feed resulting in smoother chip removal and a lower spindle speed resulting in lighter tool wear and less hole axis deflection. When the spindle speed is 145 r/min and the feed is 0.12 mm/r, the machined TA10 pipe meets both the accuracy requirement of roughness and the machining efficiency.
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spelling doaj.art-f84e05ad335d416086a2f7865bd6544e2023-11-23T17:47:14ZengMDPI AGMaterials1996-19442022-06-011512436610.3390/ma15124366Multiobjective Optimization of Cutting Parameters for TA10 Alloy Deep-Hole DrillingYazhou Feng0Huan Zheng1Xiaolan Han2Zhanfeng Liu3Mechanical Engineering College, Xi’an Shiyou University, Xi’an 710065, ChinaMechanical Engineering College, Xi’an Shiyou University, Xi’an 710065, ChinaMechanical Engineering College, Xi’an Shiyou University, Xi’an 710065, ChinaMechanical Engineering College, Xi’an Shiyou University, Xi’an 710065, ChinaIn order to obtain better quality TA10 pipes, the Boring and Trepanning Association (BTA) deep-hole drilling process is used. However, this type of machining leads to difficult chip removal, tool wear, and poor hole-surface quality. In this study, a deep-hole drilling experiment was conducted on TA10 workpieces using the designed tool with different process parameters, and the process parameters were optimized by machining results with multiple objectives such as chip morphologies, tool wear, hole-axis deflection, and hole surface roughness. The results show that different process parameters have a great impact on the cutting process, with a higher feed resulting in smoother chip removal and a lower spindle speed resulting in lighter tool wear and less hole axis deflection. When the spindle speed is 145 r/min and the feed is 0.12 mm/r, the machined TA10 pipe meets both the accuracy requirement of roughness and the machining efficiency.https://www.mdpi.com/1996-1944/15/12/4366deep-hole drillingTA10chip morphologiestool wearhole-axis deflection
spellingShingle Yazhou Feng
Huan Zheng
Xiaolan Han
Zhanfeng Liu
Multiobjective Optimization of Cutting Parameters for TA10 Alloy Deep-Hole Drilling
Materials
deep-hole drilling
TA10
chip morphologies
tool wear
hole-axis deflection
title Multiobjective Optimization of Cutting Parameters for TA10 Alloy Deep-Hole Drilling
title_full Multiobjective Optimization of Cutting Parameters for TA10 Alloy Deep-Hole Drilling
title_fullStr Multiobjective Optimization of Cutting Parameters for TA10 Alloy Deep-Hole Drilling
title_full_unstemmed Multiobjective Optimization of Cutting Parameters for TA10 Alloy Deep-Hole Drilling
title_short Multiobjective Optimization of Cutting Parameters for TA10 Alloy Deep-Hole Drilling
title_sort multiobjective optimization of cutting parameters for ta10 alloy deep hole drilling
topic deep-hole drilling
TA10
chip morphologies
tool wear
hole-axis deflection
url https://www.mdpi.com/1996-1944/15/12/4366
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