Effect of multi-arc ion plating process on coating performance of cemented carbide PCB milling cutter
The preparation of a high-performance hard coating on the surface of a carbide PCB (Printed Circuit Board) milling cutter can address the issue of rapid tool wear during cutting. In this study, AlCrN single coating, CrN/AlCrN composite coating and AlCrSiN/AlCrN composite coating were prepared on YG0...
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Format: | Article |
Language: | zho |
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Zhengzhou Research Institute for Abrasives & Grinding Co., Ltd.
2023-10-01
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Series: | Jin'gangshi yu moliao moju gongcheng |
Subjects: | |
Online Access: | http://www.jgszz.cn/article/doi/10.13394/j.cnki.jgszz.2022.0123 |
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author | Xiaofan YANG Haiyang LIN Yicong CHEN Rongjie JI Zhihuang SHEN Lingxiang LI |
author_facet | Xiaofan YANG Haiyang LIN Yicong CHEN Rongjie JI Zhihuang SHEN Lingxiang LI |
author_sort | Xiaofan YANG |
collection | DOAJ |
description | The preparation of a high-performance hard coating on the surface of a carbide PCB (Printed Circuit Board) milling cutter can address the issue of rapid tool wear during cutting. In this study, AlCrN single coating, CrN/AlCrN composite coating and AlCrSiN/AlCrN composite coating were prepared on YG06 cemented carbide specimens and PCB milling cutter substrates by a multi-arc ion plating process, respectively. The mechanical properties and morphological characteristics of the three coatings were observed and analyzed using an indenter and a scanning electron microscope. The above three coated milling cutters were tested under the same conditions, and the coating performance and the tool wear mechanism were compared and analyzed. The results show that the coatings prepared by the above three processes exhibit good film-base adhesion, with the AlCrSiN/AlCrN composite coating milling cutter having the longest service life — approximately 1.5 times that of the CrN/AlCrN coating milling cutter and 1.9 times that of the AlCrN single coating milling cutter. The AlCrSiN/AlCrN composite coating demonstrates the best compactness and surface quality, making it more suitable for high-speed machining of PCB (IT158 copper-clad laminate). |
first_indexed | 2024-03-08T23:44:15Z |
format | Article |
id | doaj.art-f84ee8b997744da68d42f65c17d4bf70 |
institution | Directory Open Access Journal |
issn | 1006-852X |
language | zho |
last_indexed | 2024-03-08T23:44:15Z |
publishDate | 2023-10-01 |
publisher | Zhengzhou Research Institute for Abrasives & Grinding Co., Ltd. |
record_format | Article |
series | Jin'gangshi yu moliao moju gongcheng |
spelling | doaj.art-f84ee8b997744da68d42f65c17d4bf702023-12-14T03:37:28ZzhoZhengzhou Research Institute for Abrasives & Grinding Co., Ltd.Jin'gangshi yu moliao moju gongcheng1006-852X2023-10-0143558659110.13394/j.cnki.jgszz.2022.01232022-0123Effect of multi-arc ion plating process on coating performance of cemented carbide PCB milling cutterXiaofan YANG0Haiyang LIN1Yicong CHEN2Rongjie JI3Zhihuang SHEN4Lingxiang LI5College of Marine Equipment and Mechanical Engineering, Jimei University, Xiamen 361021, Fujian, ChinaXiamen Wisdom-Top Digital Manufacturing Technology Research Institute, Xiamen 361100, Fujian, ChinaXiamen Wisdom-Top Digital Manufacturing Technology Research Institute, Xiamen 361100, Fujian, ChinaXiamen Wisdom-Top Digital Manufacturing Technology Research Institute, Xiamen 361100, Fujian, ChinaCollege of Marine Equipment and Mechanical Engineering, Jimei University, Xiamen 361021, Fujian, ChinaXiamen Wisdom-Top Digital Manufacturing Technology Research Institute, Xiamen 361100, Fujian, ChinaThe preparation of a high-performance hard coating on the surface of a carbide PCB (Printed Circuit Board) milling cutter can address the issue of rapid tool wear during cutting. In this study, AlCrN single coating, CrN/AlCrN composite coating and AlCrSiN/AlCrN composite coating were prepared on YG06 cemented carbide specimens and PCB milling cutter substrates by a multi-arc ion plating process, respectively. The mechanical properties and morphological characteristics of the three coatings were observed and analyzed using an indenter and a scanning electron microscope. The above three coated milling cutters were tested under the same conditions, and the coating performance and the tool wear mechanism were compared and analyzed. The results show that the coatings prepared by the above three processes exhibit good film-base adhesion, with the AlCrSiN/AlCrN composite coating milling cutter having the longest service life — approximately 1.5 times that of the CrN/AlCrN coating milling cutter and 1.9 times that of the AlCrN single coating milling cutter. The AlCrSiN/AlCrN composite coating demonstrates the best compactness and surface quality, making it more suitable for high-speed machining of PCB (IT158 copper-clad laminate).http://www.jgszz.cn/article/doi/10.13394/j.cnki.jgszz.2022.0123pcbmulti-arc ion platingalcrsin/alcrn nano composite coatingmillingtool life |
spellingShingle | Xiaofan YANG Haiyang LIN Yicong CHEN Rongjie JI Zhihuang SHEN Lingxiang LI Effect of multi-arc ion plating process on coating performance of cemented carbide PCB milling cutter Jin'gangshi yu moliao moju gongcheng pcb multi-arc ion plating alcrsin/alcrn nano composite coating milling tool life |
title | Effect of multi-arc ion plating process on coating performance of cemented carbide PCB milling cutter |
title_full | Effect of multi-arc ion plating process on coating performance of cemented carbide PCB milling cutter |
title_fullStr | Effect of multi-arc ion plating process on coating performance of cemented carbide PCB milling cutter |
title_full_unstemmed | Effect of multi-arc ion plating process on coating performance of cemented carbide PCB milling cutter |
title_short | Effect of multi-arc ion plating process on coating performance of cemented carbide PCB milling cutter |
title_sort | effect of multi arc ion plating process on coating performance of cemented carbide pcb milling cutter |
topic | pcb multi-arc ion plating alcrsin/alcrn nano composite coating milling tool life |
url | http://www.jgszz.cn/article/doi/10.13394/j.cnki.jgszz.2022.0123 |
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