Effect of multi-arc ion plating process on coating performance of cemented carbide PCB milling cutter

The preparation of a high-performance hard coating on the surface of a carbide PCB (Printed Circuit Board) milling cutter can address the issue of rapid tool wear during cutting. In this study, AlCrN single coating, CrN/AlCrN composite coating and AlCrSiN/AlCrN composite coating were prepared on YG0...

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Main Authors: Xiaofan YANG, Haiyang LIN, Yicong CHEN, Rongjie JI, Zhihuang SHEN, Lingxiang LI
Format: Article
Language:zho
Published: Zhengzhou Research Institute for Abrasives & Grinding Co., Ltd. 2023-10-01
Series:Jin'gangshi yu moliao moju gongcheng
Subjects:
Online Access:http://www.jgszz.cn/article/doi/10.13394/j.cnki.jgszz.2022.0123
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author Xiaofan YANG
Haiyang LIN
Yicong CHEN
Rongjie JI
Zhihuang SHEN
Lingxiang LI
author_facet Xiaofan YANG
Haiyang LIN
Yicong CHEN
Rongjie JI
Zhihuang SHEN
Lingxiang LI
author_sort Xiaofan YANG
collection DOAJ
description The preparation of a high-performance hard coating on the surface of a carbide PCB (Printed Circuit Board) milling cutter can address the issue of rapid tool wear during cutting. In this study, AlCrN single coating, CrN/AlCrN composite coating and AlCrSiN/AlCrN composite coating were prepared on YG06 cemented carbide specimens and PCB milling cutter substrates by a multi-arc ion plating process, respectively. The mechanical properties and morphological characteristics of the three coatings were observed and analyzed using an indenter and a scanning electron microscope. The above three coated milling cutters were tested under the same conditions, and the coating performance and the tool wear mechanism were compared and analyzed. The results show that the coatings prepared by the above three processes exhibit good film-base adhesion, with the AlCrSiN/AlCrN composite coating milling cutter having the longest service life — approximately 1.5 times that of the CrN/AlCrN coating milling cutter and 1.9 times that of the AlCrN single coating milling cutter. The AlCrSiN/AlCrN composite coating demonstrates the best compactness and surface quality, making it more suitable for high-speed machining of PCB (IT158 copper-clad laminate).
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spelling doaj.art-f84ee8b997744da68d42f65c17d4bf702023-12-14T03:37:28ZzhoZhengzhou Research Institute for Abrasives & Grinding Co., Ltd.Jin'gangshi yu moliao moju gongcheng1006-852X2023-10-0143558659110.13394/j.cnki.jgszz.2022.01232022-0123Effect of multi-arc ion plating process on coating performance of cemented carbide PCB milling cutterXiaofan YANG0Haiyang LIN1Yicong CHEN2Rongjie JI3Zhihuang SHEN4Lingxiang LI5College of Marine Equipment and Mechanical Engineering, Jimei University, Xiamen 361021, Fujian, ChinaXiamen Wisdom-Top Digital Manufacturing Technology Research Institute, Xiamen 361100, Fujian, ChinaXiamen Wisdom-Top Digital Manufacturing Technology Research Institute, Xiamen 361100, Fujian, ChinaXiamen Wisdom-Top Digital Manufacturing Technology Research Institute, Xiamen 361100, Fujian, ChinaCollege of Marine Equipment and Mechanical Engineering, Jimei University, Xiamen 361021, Fujian, ChinaXiamen Wisdom-Top Digital Manufacturing Technology Research Institute, Xiamen 361100, Fujian, ChinaThe preparation of a high-performance hard coating on the surface of a carbide PCB (Printed Circuit Board) milling cutter can address the issue of rapid tool wear during cutting. In this study, AlCrN single coating, CrN/AlCrN composite coating and AlCrSiN/AlCrN composite coating were prepared on YG06 cemented carbide specimens and PCB milling cutter substrates by a multi-arc ion plating process, respectively. The mechanical properties and morphological characteristics of the three coatings were observed and analyzed using an indenter and a scanning electron microscope. The above three coated milling cutters were tested under the same conditions, and the coating performance and the tool wear mechanism were compared and analyzed. The results show that the coatings prepared by the above three processes exhibit good film-base adhesion, with the AlCrSiN/AlCrN composite coating milling cutter having the longest service life — approximately 1.5 times that of the CrN/AlCrN coating milling cutter and 1.9 times that of the AlCrN single coating milling cutter. The AlCrSiN/AlCrN composite coating demonstrates the best compactness and surface quality, making it more suitable for high-speed machining of PCB (IT158 copper-clad laminate).http://www.jgszz.cn/article/doi/10.13394/j.cnki.jgszz.2022.0123pcbmulti-arc ion platingalcrsin/alcrn nano composite coatingmillingtool life
spellingShingle Xiaofan YANG
Haiyang LIN
Yicong CHEN
Rongjie JI
Zhihuang SHEN
Lingxiang LI
Effect of multi-arc ion plating process on coating performance of cemented carbide PCB milling cutter
Jin'gangshi yu moliao moju gongcheng
pcb
multi-arc ion plating
alcrsin/alcrn nano composite coating
milling
tool life
title Effect of multi-arc ion plating process on coating performance of cemented carbide PCB milling cutter
title_full Effect of multi-arc ion plating process on coating performance of cemented carbide PCB milling cutter
title_fullStr Effect of multi-arc ion plating process on coating performance of cemented carbide PCB milling cutter
title_full_unstemmed Effect of multi-arc ion plating process on coating performance of cemented carbide PCB milling cutter
title_short Effect of multi-arc ion plating process on coating performance of cemented carbide PCB milling cutter
title_sort effect of multi arc ion plating process on coating performance of cemented carbide pcb milling cutter
topic pcb
multi-arc ion plating
alcrsin/alcrn nano composite coating
milling
tool life
url http://www.jgszz.cn/article/doi/10.13394/j.cnki.jgszz.2022.0123
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AT yicongchen effectofmultiarcionplatingprocessoncoatingperformanceofcementedcarbidepcbmillingcutter
AT rongjieji effectofmultiarcionplatingprocessoncoatingperformanceofcementedcarbidepcbmillingcutter
AT zhihuangshen effectofmultiarcionplatingprocessoncoatingperformanceofcementedcarbidepcbmillingcutter
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