Experimental Investigation of the Effects of Irradiating Schemes in Laser Tube Bending Process

The laser tube bending process (LTBP) process is a thermal non-contact process for bending tubes with less springback and less thinning of the tube. In this paper, the laser tube bending process will be studied experimentally. The length of irradiation and irradiation scheme are two main affecting p...

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Main Authors: Mehdi Safari, Ricardo J. Alves de Sousa, Jalal Joudaki
Format: Article
Language:English
Published: MDPI AG 2021-07-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/7/1123
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author Mehdi Safari
Ricardo J. Alves de Sousa
Jalal Joudaki
author_facet Mehdi Safari
Ricardo J. Alves de Sousa
Jalal Joudaki
author_sort Mehdi Safari
collection DOAJ
description The laser tube bending process (LTBP) process is a thermal non-contact process for bending tubes with less springback and less thinning of the tube. In this paper, the laser tube bending process will be studied experimentally. The length of irradiation and irradiation scheme are two main affecting process parameters in the LTBP process. For this purpose, different samples according to two main irradiation schemes (Circular irradiating scheme (CIS) and axial irradiating scheme (AIS)) and different lengths of laser beam irradiation (from 4.7 to 28.2 mm) are fabricated. The main bending angle of laser-bent tube, lateral bending angle, ovality, and thickness variations is measured experimentally, and the effects of the irradiating scheme and the length of irradiation are investigated. An 18 mm diameter, 1 mm thick mild steel tube was bent with 1100 Watts laser beam. The results show that for both irradiating schemes, by increasing the irradiating length of the main and lateral bending angle, the ovality and thickness variation ratio of the bent tube are increased. In addition, for a similar irradiating length, the main bending angle with AIS is considerably higher than CIS. The lateral bending angle by AIS is much less than the lateral bending angle with CIS. The results demonstrate that the ovality percentage and the thickness variation ratio for the laser-bent tube obtained by CIS are much more than the values associated with by AIS laser-bent tube.
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spelling doaj.art-f871424bf33f42e38c730d08b77997462023-11-22T04:24:09ZengMDPI AGMetals2075-47012021-07-01117112310.3390/met11071123Experimental Investigation of the Effects of Irradiating Schemes in Laser Tube Bending ProcessMehdi Safari0Ricardo J. Alves de Sousa1Jalal Joudaki2Department of Mechanical Engineering, Arak University of Technology, Arak 38181-41167, IranCenter for Mechanical Technology and Automation, Department of Mechanical Engineering, University of Aveiro, Campus de Santiago, 3810-183 Aveiro, PortugalDepartment of Mechanical Engineering, Arak University of Technology, Arak 38181-41167, IranThe laser tube bending process (LTBP) process is a thermal non-contact process for bending tubes with less springback and less thinning of the tube. In this paper, the laser tube bending process will be studied experimentally. The length of irradiation and irradiation scheme are two main affecting process parameters in the LTBP process. For this purpose, different samples according to two main irradiation schemes (Circular irradiating scheme (CIS) and axial irradiating scheme (AIS)) and different lengths of laser beam irradiation (from 4.7 to 28.2 mm) are fabricated. The main bending angle of laser-bent tube, lateral bending angle, ovality, and thickness variations is measured experimentally, and the effects of the irradiating scheme and the length of irradiation are investigated. An 18 mm diameter, 1 mm thick mild steel tube was bent with 1100 Watts laser beam. The results show that for both irradiating schemes, by increasing the irradiating length of the main and lateral bending angle, the ovality and thickness variation ratio of the bent tube are increased. In addition, for a similar irradiating length, the main bending angle with AIS is considerably higher than CIS. The lateral bending angle by AIS is much less than the lateral bending angle with CIS. The results demonstrate that the ovality percentage and the thickness variation ratio for the laser-bent tube obtained by CIS are much more than the values associated with by AIS laser-bent tube.https://www.mdpi.com/2075-4701/11/7/1123laser tube bendingcircular irradiating schemeaxial irradiating schemebending anglesovality
spellingShingle Mehdi Safari
Ricardo J. Alves de Sousa
Jalal Joudaki
Experimental Investigation of the Effects of Irradiating Schemes in Laser Tube Bending Process
Metals
laser tube bending
circular irradiating scheme
axial irradiating scheme
bending angles
ovality
title Experimental Investigation of the Effects of Irradiating Schemes in Laser Tube Bending Process
title_full Experimental Investigation of the Effects of Irradiating Schemes in Laser Tube Bending Process
title_fullStr Experimental Investigation of the Effects of Irradiating Schemes in Laser Tube Bending Process
title_full_unstemmed Experimental Investigation of the Effects of Irradiating Schemes in Laser Tube Bending Process
title_short Experimental Investigation of the Effects of Irradiating Schemes in Laser Tube Bending Process
title_sort experimental investigation of the effects of irradiating schemes in laser tube bending process
topic laser tube bending
circular irradiating scheme
axial irradiating scheme
bending angles
ovality
url https://www.mdpi.com/2075-4701/11/7/1123
work_keys_str_mv AT mehdisafari experimentalinvestigationoftheeffectsofirradiatingschemesinlasertubebendingprocess
AT ricardojalvesdesousa experimentalinvestigationoftheeffectsofirradiatingschemesinlasertubebendingprocess
AT jalaljoudaki experimentalinvestigationoftheeffectsofirradiatingschemesinlasertubebendingprocess