Broadband Vibration-Based Energy Harvesting for Wireless Sensor Applications Using Frequency Upconversion

Silicon-based kinetic energy converters employing variable capacitors, also known as electrostatic vibration energy harvesters, hold promise as power sources for Internet of Things devices. However, for most wireless applications, such as wearable technology or environmental and structural monitorin...

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Main Authors: Jinglun Li, Habilou Ouro-Koura, Hannah Arnow, Arian Nowbahari, Matthew Galarza, Meg Obispo, Xing Tong, Mehdi Azadmehr, Einar Halvorsen, Mona M. Hella, John A. Tichy, Diana-Andra Borca-Tasciuc
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Sensors
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Online Access:https://www.mdpi.com/1424-8220/23/11/5296
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author Jinglun Li
Habilou Ouro-Koura
Hannah Arnow
Arian Nowbahari
Matthew Galarza
Meg Obispo
Xing Tong
Mehdi Azadmehr
Einar Halvorsen
Mona M. Hella
John A. Tichy
Diana-Andra Borca-Tasciuc
author_facet Jinglun Li
Habilou Ouro-Koura
Hannah Arnow
Arian Nowbahari
Matthew Galarza
Meg Obispo
Xing Tong
Mehdi Azadmehr
Einar Halvorsen
Mona M. Hella
John A. Tichy
Diana-Andra Borca-Tasciuc
author_sort Jinglun Li
collection DOAJ
description Silicon-based kinetic energy converters employing variable capacitors, also known as electrostatic vibration energy harvesters, hold promise as power sources for Internet of Things devices. However, for most wireless applications, such as wearable technology or environmental and structural monitoring, the ambient vibration is often at relatively low frequencies (1–100 Hz). Since the power output of electrostatic harvesters is positively correlated to the frequency of capacitance oscillation, typical electrostatic energy harvesters, designed to match the natural frequency of ambient vibrations, do not produce sufficient power output. Moreover, energy conversion is limited to a narrow range of input frequencies. To address these shortcomings, an impacted-based electrostatic energy harvester is explored experimentally. The impact refers to electrode collision and it triggers frequency upconversion, namely a secondary high-frequency free oscillation of the electrodes overlapping with primary device oscillation tuned to input vibration frequency. The main purpose of high-frequency oscillation is to enable additional energy conversion cycles since this will increase the energy output. The devices investigated were fabricated using a commercial microfabrication foundry process and were experimentally studied. These devices exhibit non-uniform cross-section electrodes and a springless mass. The non-uniform width electrodes were used to prevent pull-in following electrode collision. Springless masses from different materials and sizes, such as 0.5 mm diameter Tungsten carbide, 0.8 mm diameter Tungsten carbide, zirconium dioxide, and silicon nitride, were added in an attempt to force collisions over a range of applied frequencies that would not otherwise result in collisions. The results show that the system operates over a relatively wide frequency range (up to 700 Hz frequency range), with the lower limit far below the natural frequency of the device. The addition of the springless mass successfully increased the device bandwidth. For example, at a low peak-to-peak vibration acceleration of 0.5 g (peak-to-peak), the addition of a zirconium dioxide ball doubled the device’s bandwidth. Testing with different balls indicates that the different sizes and material properties have different effects on the device’s performance, altering its mechanical and electrical damping.
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spelling doaj.art-f87bc14db0374cbb85a12bcdf55ad0e62023-11-18T08:35:14ZengMDPI AGSensors1424-82202023-06-012311529610.3390/s23115296Broadband Vibration-Based Energy Harvesting for Wireless Sensor Applications Using Frequency UpconversionJinglun Li0Habilou Ouro-Koura1Hannah Arnow2Arian Nowbahari3Matthew Galarza4Meg Obispo5Xing Tong6Mehdi Azadmehr7Einar Halvorsen8Mona M. Hella9John A. Tichy10Diana-Andra Borca-Tasciuc11Department of Mechanical, Aerospace, and Nuclear Engineering, Rensselaer Polytechnic Institute, Troy, NY 12180, USADepartment of Mechanical, Aerospace, and Nuclear Engineering, Rensselaer Polytechnic Institute, Troy, NY 12180, USADepartment of Mechanical, Aerospace, and Nuclear Engineering, Rensselaer Polytechnic Institute, Troy, NY 12180, USADepartment of Microsystems, University of South-Eastern Norway, 3184 Borre, NorwayDepartment of Mechanical, Aerospace, and Nuclear Engineering, Rensselaer Polytechnic Institute, Troy, NY 12180, USADepartment of Mechanical, Aerospace, and Nuclear Engineering, Rensselaer Polytechnic Institute, Troy, NY 12180, USADepartment of Electrical, Computer and System Engineering, Rensselaer Polytechnic Institute, Troy, NY 12180, USADepartment of Microsystems, University of South-Eastern Norway, 3184 Borre, NorwayDepartment of Microsystems, University of South-Eastern Norway, 3184 Borre, NorwayDepartment of Electrical, Computer and System Engineering, Rensselaer Polytechnic Institute, Troy, NY 12180, USADepartment of Mechanical, Aerospace, and Nuclear Engineering, Rensselaer Polytechnic Institute, Troy, NY 12180, USADepartment of Mechanical, Aerospace, and Nuclear Engineering, Rensselaer Polytechnic Institute, Troy, NY 12180, USASilicon-based kinetic energy converters employing variable capacitors, also known as electrostatic vibration energy harvesters, hold promise as power sources for Internet of Things devices. However, for most wireless applications, such as wearable technology or environmental and structural monitoring, the ambient vibration is often at relatively low frequencies (1–100 Hz). Since the power output of electrostatic harvesters is positively correlated to the frequency of capacitance oscillation, typical electrostatic energy harvesters, designed to match the natural frequency of ambient vibrations, do not produce sufficient power output. Moreover, energy conversion is limited to a narrow range of input frequencies. To address these shortcomings, an impacted-based electrostatic energy harvester is explored experimentally. The impact refers to electrode collision and it triggers frequency upconversion, namely a secondary high-frequency free oscillation of the electrodes overlapping with primary device oscillation tuned to input vibration frequency. The main purpose of high-frequency oscillation is to enable additional energy conversion cycles since this will increase the energy output. The devices investigated were fabricated using a commercial microfabrication foundry process and were experimentally studied. These devices exhibit non-uniform cross-section electrodes and a springless mass. The non-uniform width electrodes were used to prevent pull-in following electrode collision. Springless masses from different materials and sizes, such as 0.5 mm diameter Tungsten carbide, 0.8 mm diameter Tungsten carbide, zirconium dioxide, and silicon nitride, were added in an attempt to force collisions over a range of applied frequencies that would not otherwise result in collisions. The results show that the system operates over a relatively wide frequency range (up to 700 Hz frequency range), with the lower limit far below the natural frequency of the device. The addition of the springless mass successfully increased the device bandwidth. For example, at a low peak-to-peak vibration acceleration of 0.5 g (peak-to-peak), the addition of a zirconium dioxide ball doubled the device’s bandwidth. Testing with different balls indicates that the different sizes and material properties have different effects on the device’s performance, altering its mechanical and electrical damping.https://www.mdpi.com/1424-8220/23/11/5296wireless sensor networksvibrationsenergy harvestingenergy conversionsensorsfrequency up-conversion
spellingShingle Jinglun Li
Habilou Ouro-Koura
Hannah Arnow
Arian Nowbahari
Matthew Galarza
Meg Obispo
Xing Tong
Mehdi Azadmehr
Einar Halvorsen
Mona M. Hella
John A. Tichy
Diana-Andra Borca-Tasciuc
Broadband Vibration-Based Energy Harvesting for Wireless Sensor Applications Using Frequency Upconversion
Sensors
wireless sensor networks
vibrations
energy harvesting
energy conversion
sensors
frequency up-conversion
title Broadband Vibration-Based Energy Harvesting for Wireless Sensor Applications Using Frequency Upconversion
title_full Broadband Vibration-Based Energy Harvesting for Wireless Sensor Applications Using Frequency Upconversion
title_fullStr Broadband Vibration-Based Energy Harvesting for Wireless Sensor Applications Using Frequency Upconversion
title_full_unstemmed Broadband Vibration-Based Energy Harvesting for Wireless Sensor Applications Using Frequency Upconversion
title_short Broadband Vibration-Based Energy Harvesting for Wireless Sensor Applications Using Frequency Upconversion
title_sort broadband vibration based energy harvesting for wireless sensor applications using frequency upconversion
topic wireless sensor networks
vibrations
energy harvesting
energy conversion
sensors
frequency up-conversion
url https://www.mdpi.com/1424-8220/23/11/5296
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