Drill Hole Orientation: Its Role and Importance on the Compression Response of Pure Magnesium

Drilling is used in creating cylindrical through-holes for various applications. While optimizing drilling parameters is widespread, the effect of a drilled through-hole on the structural stability of components is not fully documented. The base material, along with other parameters, such as drill d...

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Main Authors: Anirudh Venkatraman Krishnan, Penchal Reddy Matli, Gururaj Parande, Vyasaraj Manakari, Beng Wah Chua, Stephen Chee Khuen Wong, Senthil Kumar Anantharajan, C. Y. H. Lim, Manoj Gupta
Format: Article
Language:English
Published: MDPI AG 2020-10-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/10/20/7047
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author Anirudh Venkatraman Krishnan
Penchal Reddy Matli
Gururaj Parande
Vyasaraj Manakari
Beng Wah Chua
Stephen Chee Khuen Wong
Senthil Kumar Anantharajan
C. Y. H. Lim
Manoj Gupta
author_facet Anirudh Venkatraman Krishnan
Penchal Reddy Matli
Gururaj Parande
Vyasaraj Manakari
Beng Wah Chua
Stephen Chee Khuen Wong
Senthil Kumar Anantharajan
C. Y. H. Lim
Manoj Gupta
author_sort Anirudh Venkatraman Krishnan
collection DOAJ
description Drilling is used in creating cylindrical through-holes for various applications. While optimizing drilling parameters is widespread, the effect of a drilled through-hole on the structural stability of components is not fully documented. The base material, along with other parameters, such as drill diameter, drill location and its orientation affect structural stability. Since carrying out tests on different base materials can be time consuming, simulation software can instead be used to provide valuable information. However, the comparison between experiments and simulations gets difficult; hence, this study attempts to provide a basis for effective comparison by studying simulations and compression tests, comparing the two, and documenting the role of drill hole orientation on the compressive response of magnesium, a material with immense potential in light-weight components. Simulations and experiments were carried out on three through-hole orientations and were compared to the undrilled scenario. Results demonstrate significant differences in compression behaviour. While the compressive yield strength increased in all three drill orientations, ultimate strength and ductility was reduced in horizontal and angular drill hole orientations. These observations, therefore, provide valuable insight into choosing the right orientation for different applications.
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spelling doaj.art-f8834041200844e584a37f087b9ea1d42023-11-20T16:38:44ZengMDPI AGApplied Sciences2076-34172020-10-011020704710.3390/app10207047Drill Hole Orientation: Its Role and Importance on the Compression Response of Pure MagnesiumAnirudh Venkatraman Krishnan0Penchal Reddy Matli1Gururaj Parande2Vyasaraj Manakari3Beng Wah Chua4Stephen Chee Khuen Wong5Senthil Kumar Anantharajan6C. Y. H. Lim7Manoj Gupta8Department of Mechanical Engineering, National University of Singapore, Singapore 117575, SingaporeDepartment of Mechanical Engineering, National University of Singapore, Singapore 117575, SingaporeDepartment of Mechanical Engineering, National University of Singapore, Singapore 117575, SingaporeDepartment of Mechanical Engineering, National University of Singapore, Singapore 117575, SingaporeSingapore Institute of Manufacturing Technology, Singapore 138634, SingaporeSingapore Institute of Manufacturing Technology, Singapore 138634, SingaporeDepartment of Mechanical Engineering, National University of Singapore, Singapore 117575, SingaporeDepartment of Mechanical Engineering, National University of Singapore, Singapore 117575, SingaporeDepartment of Mechanical Engineering, National University of Singapore, Singapore 117575, SingaporeDrilling is used in creating cylindrical through-holes for various applications. While optimizing drilling parameters is widespread, the effect of a drilled through-hole on the structural stability of components is not fully documented. The base material, along with other parameters, such as drill diameter, drill location and its orientation affect structural stability. Since carrying out tests on different base materials can be time consuming, simulation software can instead be used to provide valuable information. However, the comparison between experiments and simulations gets difficult; hence, this study attempts to provide a basis for effective comparison by studying simulations and compression tests, comparing the two, and documenting the role of drill hole orientation on the compressive response of magnesium, a material with immense potential in light-weight components. Simulations and experiments were carried out on three through-hole orientations and were compared to the undrilled scenario. Results demonstrate significant differences in compression behaviour. While the compressive yield strength increased in all three drill orientations, ultimate strength and ductility was reduced in horizontal and angular drill hole orientations. These observations, therefore, provide valuable insight into choosing the right orientation for different applications.https://www.mdpi.com/2076-3417/10/20/7047magnesiumdrillingcompressive propertiessimulationdisintegrated melt depositionmanufacturing
spellingShingle Anirudh Venkatraman Krishnan
Penchal Reddy Matli
Gururaj Parande
Vyasaraj Manakari
Beng Wah Chua
Stephen Chee Khuen Wong
Senthil Kumar Anantharajan
C. Y. H. Lim
Manoj Gupta
Drill Hole Orientation: Its Role and Importance on the Compression Response of Pure Magnesium
Applied Sciences
magnesium
drilling
compressive properties
simulation
disintegrated melt deposition
manufacturing
title Drill Hole Orientation: Its Role and Importance on the Compression Response of Pure Magnesium
title_full Drill Hole Orientation: Its Role and Importance on the Compression Response of Pure Magnesium
title_fullStr Drill Hole Orientation: Its Role and Importance on the Compression Response of Pure Magnesium
title_full_unstemmed Drill Hole Orientation: Its Role and Importance on the Compression Response of Pure Magnesium
title_short Drill Hole Orientation: Its Role and Importance on the Compression Response of Pure Magnesium
title_sort drill hole orientation its role and importance on the compression response of pure magnesium
topic magnesium
drilling
compressive properties
simulation
disintegrated melt deposition
manufacturing
url https://www.mdpi.com/2076-3417/10/20/7047
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