Perbaikan Sistem Perawatan Mesin Forming dengan Metode FMECA dan RCM Berdasarkan Analisis OEE Pada PT XYZ
PT XYZ is a manufacturing company operating in the automotive sector. One of this company's flagship products is train brake pads. In production activities there are several machines, including forming machines. Based on secondary data, it is known that this forming machine has the largest cont...
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| Format: | Article |
| Language: | English |
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University of Serambi Mekkah
2023-10-01
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| Series: | Jurnal Serambi Engineering |
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| Online Access: | https://ojs.serambimekkah.ac.id/index.php/jse/article/view/6862 |
| _version_ | 1797635234732179456 |
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| author | Andrian Akbar Waluyo Dzakiyah Widyaningrum |
| author_facet | Andrian Akbar Waluyo Dzakiyah Widyaningrum |
| author_sort | Andrian Akbar Waluyo |
| collection | DOAJ |
| description | PT XYZ is a manufacturing company operating in the automotive sector. One of this company's flagship products is train brake pads. In production activities there are several machines, including forming machines. Based on secondary data, it is known that this forming machine has the largest contribution to product defects. This research was conducted using the OEE, FMECA, and RCM methodology. The OEE methodology is used to identify the level of effectiveness of forming machines, the FMECA methodology is used to identify critical machines, and the RCM methodology is used to determine machine repair and maintenance intervals and determine the selection of tasks in maintenance activities. The research results show that the OEE value of the forming machine is 83.79%, which is below standard. Based on the FMECA analysis, it is known that there are 2 components that are classified as critical components, namely sheet loading and molding. So, an analysis of maintenance scheduling was carried out on these two components, it was found that the sheet loading component required maintenance every 352,016 minutes and component replacement every 11.58 days with task selection in the form of a directed time. On molding components, maintenance is carried out every 328.60 minutes and component replacement every 11.46 days with the task selection being failure discovery. |
| first_indexed | 2024-03-11T12:18:12Z |
| format | Article |
| id | doaj.art-f890195190a0495abd31570e72f55864 |
| institution | Directory Open Access Journal |
| issn | 2528-3561 2541-1934 |
| language | English |
| last_indexed | 2024-03-11T12:18:12Z |
| publishDate | 2023-10-01 |
| publisher | University of Serambi Mekkah |
| record_format | Article |
| series | Jurnal Serambi Engineering |
| spelling | doaj.art-f890195190a0495abd31570e72f558642023-11-07T07:14:19ZengUniversity of Serambi MekkahJurnal Serambi Engineering2528-35612541-19342023-10-018410.32672/jse.v8i4.68624922Perbaikan Sistem Perawatan Mesin Forming dengan Metode FMECA dan RCM Berdasarkan Analisis OEE Pada PT XYZAndrian Akbar Waluyo0Dzakiyah Widyaningrum1Program Studi Teknik Industri, Universitas Muhammadiyah GresikProgram Studi Teknik Industri, Universitas Muhammadiyah GresikPT XYZ is a manufacturing company operating in the automotive sector. One of this company's flagship products is train brake pads. In production activities there are several machines, including forming machines. Based on secondary data, it is known that this forming machine has the largest contribution to product defects. This research was conducted using the OEE, FMECA, and RCM methodology. The OEE methodology is used to identify the level of effectiveness of forming machines, the FMECA methodology is used to identify critical machines, and the RCM methodology is used to determine machine repair and maintenance intervals and determine the selection of tasks in maintenance activities. The research results show that the OEE value of the forming machine is 83.79%, which is below standard. Based on the FMECA analysis, it is known that there are 2 components that are classified as critical components, namely sheet loading and molding. So, an analysis of maintenance scheduling was carried out on these two components, it was found that the sheet loading component required maintenance every 352,016 minutes and component replacement every 11.58 days with task selection in the form of a directed time. On molding components, maintenance is carried out every 328.60 minutes and component replacement every 11.46 days with the task selection being failure discovery.https://ojs.serambimekkah.ac.id/index.php/jse/article/view/6862overall effectiveness efficiency, fmeca, forming machine, rcm |
| spellingShingle | Andrian Akbar Waluyo Dzakiyah Widyaningrum Perbaikan Sistem Perawatan Mesin Forming dengan Metode FMECA dan RCM Berdasarkan Analisis OEE Pada PT XYZ Jurnal Serambi Engineering overall effectiveness efficiency, fmeca, forming machine, rcm |
| title | Perbaikan Sistem Perawatan Mesin Forming dengan Metode FMECA dan RCM Berdasarkan Analisis OEE Pada PT XYZ |
| title_full | Perbaikan Sistem Perawatan Mesin Forming dengan Metode FMECA dan RCM Berdasarkan Analisis OEE Pada PT XYZ |
| title_fullStr | Perbaikan Sistem Perawatan Mesin Forming dengan Metode FMECA dan RCM Berdasarkan Analisis OEE Pada PT XYZ |
| title_full_unstemmed | Perbaikan Sistem Perawatan Mesin Forming dengan Metode FMECA dan RCM Berdasarkan Analisis OEE Pada PT XYZ |
| title_short | Perbaikan Sistem Perawatan Mesin Forming dengan Metode FMECA dan RCM Berdasarkan Analisis OEE Pada PT XYZ |
| title_sort | perbaikan sistem perawatan mesin forming dengan metode fmeca dan rcm berdasarkan analisis oee pada pt xyz |
| topic | overall effectiveness efficiency, fmeca, forming machine, rcm |
| url | https://ojs.serambimekkah.ac.id/index.php/jse/article/view/6862 |
| work_keys_str_mv | AT andrianakbarwaluyo perbaikansistemperawatanmesinformingdenganmetodefmecadanrcmberdasarkananalisisoeepadaptxyz AT dzakiyahwidyaningrum perbaikansistemperawatanmesinformingdenganmetodefmecadanrcmberdasarkananalisisoeepadaptxyz |