Investigation on Spray Morphology, Droplet Dynamics, and Thermal Characteristics of Iso-Pentane Flashing Spray Based on OpenFOAM

Leakage of high-pressure hydrocarbon liquid from a vessel or pipe may easily result in a two-phase flashing spray due to the rapid pressure drop, which might produce catastrophic consequences. Understanding the flashing spray process is essential to prevent these consequences and minimize the impact...

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Main Authors: Dong-Qing Zhu, Shu-Yan Chen, Hong-Jie Xing, Zhi-Fu Zhou, Jia-Feng Wang, Bin Chen
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/12/24/12899
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author Dong-Qing Zhu
Shu-Yan Chen
Hong-Jie Xing
Zhi-Fu Zhou
Jia-Feng Wang
Bin Chen
author_facet Dong-Qing Zhu
Shu-Yan Chen
Hong-Jie Xing
Zhi-Fu Zhou
Jia-Feng Wang
Bin Chen
author_sort Dong-Qing Zhu
collection DOAJ
description Leakage of high-pressure hydrocarbon liquid from a vessel or pipe may easily result in a two-phase flashing spray due to the rapid pressure drop, which might produce catastrophic consequences. Understanding the flashing spray process is essential to prevent these consequences and minimize the impact. This paper conducted a numerical study through OpenFOAM to investigate the two-phase behavior of flashing spray using a volatile and flammable substance of iso-pentane. The evolution of spray morphology and the distributions of droplet temperature, diameter, and velocity under various initial injection pressures (<i>P<sub>inj</sub></i>) and temperatures (<i>T<sub>inj</sub></i>) were investigated. The simulation result showed good agreement with the experimental result in spray morphology under various <i>P<sub>inj</sub></i> and <i>T<sub>inj</sub></i>. The simulation results indicate that a higher <i>P<sub>inj</sub></i> causes a larger gas phase diffusion length, while <i>T<sub>inj</sub></i> contributes little to this length. However, increasing the <i>P<sub>inj</sub></i> and <i>T<sub>inj</sub></i> shortens the liquid penetration distance. Near the nozzle exit field of about 10 mm, liquid droplets experience a rapid decrease in diameter and velocity along the spray central axis. Meanwhile, spray presents an obvious expansion via the introduction of a spray angle as the input boundary condition of the simulation and droplet temperature has a large gradient toward the radial direction within this field. Droplets in the spray’s downstream region achieved a more stable state with less change in droplet diameter, velocity, and temperature.
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spelling doaj.art-f89cf86589dc41ec916bfcd1ddc4d8722023-11-24T13:06:39ZengMDPI AGApplied Sciences2076-34172022-12-0112241289910.3390/app122412899Investigation on Spray Morphology, Droplet Dynamics, and Thermal Characteristics of Iso-Pentane Flashing Spray Based on OpenFOAMDong-Qing Zhu0Shu-Yan Chen1Hong-Jie Xing2Zhi-Fu Zhou3Jia-Feng Wang4Bin Chen5State Key Laboratory of Multiphase Flow in Power Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaState Key Laboratory of Multiphase Flow in Power Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaState Key Laboratory of Multiphase Flow in Power Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaState Key Laboratory of Multiphase Flow in Power Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaState Key Laboratory of Multiphase Flow in Power Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaState Key Laboratory of Multiphase Flow in Power Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaLeakage of high-pressure hydrocarbon liquid from a vessel or pipe may easily result in a two-phase flashing spray due to the rapid pressure drop, which might produce catastrophic consequences. Understanding the flashing spray process is essential to prevent these consequences and minimize the impact. This paper conducted a numerical study through OpenFOAM to investigate the two-phase behavior of flashing spray using a volatile and flammable substance of iso-pentane. The evolution of spray morphology and the distributions of droplet temperature, diameter, and velocity under various initial injection pressures (<i>P<sub>inj</sub></i>) and temperatures (<i>T<sub>inj</sub></i>) were investigated. The simulation result showed good agreement with the experimental result in spray morphology under various <i>P<sub>inj</sub></i> and <i>T<sub>inj</sub></i>. The simulation results indicate that a higher <i>P<sub>inj</sub></i> causes a larger gas phase diffusion length, while <i>T<sub>inj</sub></i> contributes little to this length. However, increasing the <i>P<sub>inj</sub></i> and <i>T<sub>inj</sub></i> shortens the liquid penetration distance. Near the nozzle exit field of about 10 mm, liquid droplets experience a rapid decrease in diameter and velocity along the spray central axis. Meanwhile, spray presents an obvious expansion via the introduction of a spray angle as the input boundary condition of the simulation and droplet temperature has a large gradient toward the radial direction within this field. Droplets in the spray’s downstream region achieved a more stable state with less change in droplet diameter, velocity, and temperature.https://www.mdpi.com/2076-3417/12/24/12899two-phase flashing sprayiso-pentanedroplet evaporationmultiphase flowhazardous leakage
spellingShingle Dong-Qing Zhu
Shu-Yan Chen
Hong-Jie Xing
Zhi-Fu Zhou
Jia-Feng Wang
Bin Chen
Investigation on Spray Morphology, Droplet Dynamics, and Thermal Characteristics of Iso-Pentane Flashing Spray Based on OpenFOAM
Applied Sciences
two-phase flashing spray
iso-pentane
droplet evaporation
multiphase flow
hazardous leakage
title Investigation on Spray Morphology, Droplet Dynamics, and Thermal Characteristics of Iso-Pentane Flashing Spray Based on OpenFOAM
title_full Investigation on Spray Morphology, Droplet Dynamics, and Thermal Characteristics of Iso-Pentane Flashing Spray Based on OpenFOAM
title_fullStr Investigation on Spray Morphology, Droplet Dynamics, and Thermal Characteristics of Iso-Pentane Flashing Spray Based on OpenFOAM
title_full_unstemmed Investigation on Spray Morphology, Droplet Dynamics, and Thermal Characteristics of Iso-Pentane Flashing Spray Based on OpenFOAM
title_short Investigation on Spray Morphology, Droplet Dynamics, and Thermal Characteristics of Iso-Pentane Flashing Spray Based on OpenFOAM
title_sort investigation on spray morphology droplet dynamics and thermal characteristics of iso pentane flashing spray based on openfoam
topic two-phase flashing spray
iso-pentane
droplet evaporation
multiphase flow
hazardous leakage
url https://www.mdpi.com/2076-3417/12/24/12899
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