Manufacturing 4.0: Checking the Feasibility of a Work Cell Using Asset Administration Shell and Physics-Based Three-Dimensional Digital Twins

Feasibility checking is a step in manufacturing system engineering for verifying the normalization and effectiveness of a manufacturing system associated with a specific configuration of resources and processes. It enables factory operators to predict problems before operational time, thus preventin...

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Main Authors: Quang-Duy Nguyen, Yining Huang, François Keith, Christophe Leroy, Minh-Thuyen Thi, Saadia Dhouib
Format: Article
Language:English
Published: MDPI AG 2024-01-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/12/2/95
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author Quang-Duy Nguyen
Yining Huang
François Keith
Christophe Leroy
Minh-Thuyen Thi
Saadia Dhouib
author_facet Quang-Duy Nguyen
Yining Huang
François Keith
Christophe Leroy
Minh-Thuyen Thi
Saadia Dhouib
author_sort Quang-Duy Nguyen
collection DOAJ
description Feasibility checking is a step in manufacturing system engineering for verifying the normalization and effectiveness of a manufacturing system associated with a specific configuration of resources and processes. It enables factory operators to predict problems before operational time, thus preventing equipment and machinery accidents and reducing labor waste in physically organizing the shop floor. In Industry 4.0, feasibility checking becomes even more critical since emerging challenges, such as mass personalization, require reconfiguring work cells quickly and flexibly on demand. Regarding this need, digital twin technologies have emerged as an ideal candidate for practicing feasibility checking. Indeed, they are tools used to implement digital representations of manufacturing entities that can constitute a digital environment and context. Factory operators can test a manufacturing process within a digital environment in different contexts before the execution with physical resources. This approach currently receives significant attention from the manufacturing community; however, there is still a lack of sharing experiences to implement it. Thus, this paper contributes a methodology to engineer a digital environment and context for a manufacturing work cell using AAS digital twins and physics-based 3D digital twins technologies. Technically, this methodology is a specific case of N-DTs, a general methodology for engineering heterogeneous digital twins. The product assembly line case study, also presented in this paper, is a successful experiment applying the above contributions. The two methodologies and the case study can be helpful references for both public and private sectors to deploy their feasibility-checking frameworks and deal with heterogeneous digital twins in general.
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spelling doaj.art-f8b51d23d9fb42b4bc40fd541b728ba02024-02-23T15:25:00ZengMDPI AGMachines2075-17022024-01-011229510.3390/machines12020095Manufacturing 4.0: Checking the Feasibility of a Work Cell Using Asset Administration Shell and Physics-Based Three-Dimensional Digital TwinsQuang-Duy Nguyen0Yining Huang1François Keith2Christophe Leroy3Minh-Thuyen Thi4Saadia Dhouib5Université Paris-Saclay, CEA, List, F-91120 Palaiseau, FranceUniversité Paris-Saclay, CEA, List, F-91120 Palaiseau, FranceUniversité Paris-Saclay, CEA, List, F-91120 Palaiseau, FranceUniversité Paris-Saclay, CEA, List, F-91120 Palaiseau, FranceUniversité Paris-Saclay, CEA, List, F-91120 Palaiseau, FranceUniversité Paris-Saclay, CEA, List, F-91120 Palaiseau, FranceFeasibility checking is a step in manufacturing system engineering for verifying the normalization and effectiveness of a manufacturing system associated with a specific configuration of resources and processes. It enables factory operators to predict problems before operational time, thus preventing equipment and machinery accidents and reducing labor waste in physically organizing the shop floor. In Industry 4.0, feasibility checking becomes even more critical since emerging challenges, such as mass personalization, require reconfiguring work cells quickly and flexibly on demand. Regarding this need, digital twin technologies have emerged as an ideal candidate for practicing feasibility checking. Indeed, they are tools used to implement digital representations of manufacturing entities that can constitute a digital environment and context. Factory operators can test a manufacturing process within a digital environment in different contexts before the execution with physical resources. This approach currently receives significant attention from the manufacturing community; however, there is still a lack of sharing experiences to implement it. Thus, this paper contributes a methodology to engineer a digital environment and context for a manufacturing work cell using AAS digital twins and physics-based 3D digital twins technologies. Technically, this methodology is a specific case of N-DTs, a general methodology for engineering heterogeneous digital twins. The product assembly line case study, also presented in this paper, is a successful experiment applying the above contributions. The two methodologies and the case study can be helpful references for both public and private sectors to deploy their feasibility-checking frameworks and deal with heterogeneous digital twins in general.https://www.mdpi.com/2075-1702/12/2/95Industry 4.0digital twinfeasibility checkingAASPapyrus for manufacturingphysics-based 3D
spellingShingle Quang-Duy Nguyen
Yining Huang
François Keith
Christophe Leroy
Minh-Thuyen Thi
Saadia Dhouib
Manufacturing 4.0: Checking the Feasibility of a Work Cell Using Asset Administration Shell and Physics-Based Three-Dimensional Digital Twins
Machines
Industry 4.0
digital twin
feasibility checking
AAS
Papyrus for manufacturing
physics-based 3D
title Manufacturing 4.0: Checking the Feasibility of a Work Cell Using Asset Administration Shell and Physics-Based Three-Dimensional Digital Twins
title_full Manufacturing 4.0: Checking the Feasibility of a Work Cell Using Asset Administration Shell and Physics-Based Three-Dimensional Digital Twins
title_fullStr Manufacturing 4.0: Checking the Feasibility of a Work Cell Using Asset Administration Shell and Physics-Based Three-Dimensional Digital Twins
title_full_unstemmed Manufacturing 4.0: Checking the Feasibility of a Work Cell Using Asset Administration Shell and Physics-Based Three-Dimensional Digital Twins
title_short Manufacturing 4.0: Checking the Feasibility of a Work Cell Using Asset Administration Shell and Physics-Based Three-Dimensional Digital Twins
title_sort manufacturing 4 0 checking the feasibility of a work cell using asset administration shell and physics based three dimensional digital twins
topic Industry 4.0
digital twin
feasibility checking
AAS
Papyrus for manufacturing
physics-based 3D
url https://www.mdpi.com/2075-1702/12/2/95
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