Fire Behavior of Polyamide 12/Rubber Formulations Made by Laser Sintering

In the present work, the processability and fire behavior of parts made by the laser sintering (LS) of polyamide 12/rubber powder blends is studied. In order to evaluate some of the interactions that could take place during LS, three acrylonitrile butadiene rubbers (NBRs) were used, which included t...

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Main Authors: Marcos Batistella, Monica Francesca Pucci, Arnaud Regazzi, José-Marie Lopez-Cuesta, Ouassila Kadri, David Bordeaux, Florence Ayme
Format: Article
Language:English
Published: MDPI AG 2022-02-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/5/1773
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author Marcos Batistella
Monica Francesca Pucci
Arnaud Regazzi
José-Marie Lopez-Cuesta
Ouassila Kadri
David Bordeaux
Florence Ayme
author_facet Marcos Batistella
Monica Francesca Pucci
Arnaud Regazzi
José-Marie Lopez-Cuesta
Ouassila Kadri
David Bordeaux
Florence Ayme
author_sort Marcos Batistella
collection DOAJ
description In the present work, the processability and fire behavior of parts made by the laser sintering (LS) of polyamide 12/rubber powder blends is studied. In order to evaluate some of the interactions that could take place during LS, three acrylonitrile butadiene rubbers (NBRs) were used, which included two that had different acrylonitrile (AN) contents, and one that had carboxylated rubber. The results show that the flowability of the powders is strongly dependent on the rubber used. For the carboxylated rubber, a good flowability of the blend was observed, whereas the use of rubbers with different AN contents led to significant changes in the powder flowability, with a heterogeneous powder bed, and differences in the porosity as a function of the AN content. Furthermore, the addition of rubbers to polyamide 12 (PA12) entails an increase in the sintering window and, in particular, a change in the melting temperature of PA12 is noticed. Even though some changes in the crystallization and melting temperatures are observed, formulations containing 10 and 20 wt.% of rubbers could be processed using the same process parameters as PA12. Furthermore, the formulations containing carboxylated rubber show improved fire behavior, which is measured by a cone calorimeter, with reductions of about 45 and 65% in the peak of the heat release rate, compared to the PA12. Moreover, almost all of the samples evaluated in this study are classed as “Good” by the Flame Retardancy Index. This result can be partially explained by the formation of an amide linkage between the polyamide and NBR during processing, which could result in increases in the melt viscosities of these samples.
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spelling doaj.art-f8fbcd58e2404ffb9bb8db7dd53ba9702023-11-23T23:18:39ZengMDPI AGMaterials1996-19442022-02-01155177310.3390/ma15051773Fire Behavior of Polyamide 12/Rubber Formulations Made by Laser SinteringMarcos Batistella0Monica Francesca Pucci1Arnaud Regazzi2José-Marie Lopez-Cuesta3Ouassila Kadri4David Bordeaux5Florence Ayme6Polymers Composites and Hybrids (PCH), IMT Mines Ales, 30319 Ales, FranceLMGC, IMT Mines Ales, University Montpellier, CNRS, 30319 Ales, FranceLMGC, IMT Mines Ales, University Montpellier, CNRS, 30319 Ales, FrancePolymers Composites and Hybrids (PCH), IMT Mines Ales, 30319 Ales, FranceSDTech, 30100 Ales, FranceSDTech, 30100 Ales, FranceSDTech, 30100 Ales, FranceIn the present work, the processability and fire behavior of parts made by the laser sintering (LS) of polyamide 12/rubber powder blends is studied. In order to evaluate some of the interactions that could take place during LS, three acrylonitrile butadiene rubbers (NBRs) were used, which included two that had different acrylonitrile (AN) contents, and one that had carboxylated rubber. The results show that the flowability of the powders is strongly dependent on the rubber used. For the carboxylated rubber, a good flowability of the blend was observed, whereas the use of rubbers with different AN contents led to significant changes in the powder flowability, with a heterogeneous powder bed, and differences in the porosity as a function of the AN content. Furthermore, the addition of rubbers to polyamide 12 (PA12) entails an increase in the sintering window and, in particular, a change in the melting temperature of PA12 is noticed. Even though some changes in the crystallization and melting temperatures are observed, formulations containing 10 and 20 wt.% of rubbers could be processed using the same process parameters as PA12. Furthermore, the formulations containing carboxylated rubber show improved fire behavior, which is measured by a cone calorimeter, with reductions of about 45 and 65% in the peak of the heat release rate, compared to the PA12. Moreover, almost all of the samples evaluated in this study are classed as “Good” by the Flame Retardancy Index. This result can be partially explained by the formation of an amide linkage between the polyamide and NBR during processing, which could result in increases in the melt viscosities of these samples.https://www.mdpi.com/1996-1944/15/5/1773laser sinteringpolyamide 12rubberfire behavior
spellingShingle Marcos Batistella
Monica Francesca Pucci
Arnaud Regazzi
José-Marie Lopez-Cuesta
Ouassila Kadri
David Bordeaux
Florence Ayme
Fire Behavior of Polyamide 12/Rubber Formulations Made by Laser Sintering
Materials
laser sintering
polyamide 12
rubber
fire behavior
title Fire Behavior of Polyamide 12/Rubber Formulations Made by Laser Sintering
title_full Fire Behavior of Polyamide 12/Rubber Formulations Made by Laser Sintering
title_fullStr Fire Behavior of Polyamide 12/Rubber Formulations Made by Laser Sintering
title_full_unstemmed Fire Behavior of Polyamide 12/Rubber Formulations Made by Laser Sintering
title_short Fire Behavior of Polyamide 12/Rubber Formulations Made by Laser Sintering
title_sort fire behavior of polyamide 12 rubber formulations made by laser sintering
topic laser sintering
polyamide 12
rubber
fire behavior
url https://www.mdpi.com/1996-1944/15/5/1773
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