Multi-Disciplinary Optimisation of Road Vehicle Chassis Subsystems

Two vehicle chassis design tasks were solved by decomposition-based multi-disciplinary optimisation (MDO) methods, namely collaborative optimisation (CO) and analytical target cascading (ATC). A passive suspension system was optimised by applying both CO and ATC. Multiple parameters of the spring an...

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Main Authors: Liunan Yang, Massimiliano Gobbi, Gianpiero Mastinu, Giorgio Previati, Federico Ballo
Format: Article
Language:English
Published: MDPI AG 2022-03-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/6/2172
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author Liunan Yang
Massimiliano Gobbi
Gianpiero Mastinu
Giorgio Previati
Federico Ballo
author_facet Liunan Yang
Massimiliano Gobbi
Gianpiero Mastinu
Giorgio Previati
Federico Ballo
author_sort Liunan Yang
collection DOAJ
description Two vehicle chassis design tasks were solved by decomposition-based multi-disciplinary optimisation (MDO) methods, namely collaborative optimisation (CO) and analytical target cascading (ATC). A passive suspension system was optimised by applying both CO and ATC. Multiple parameters of the spring and damper were selected as design variables. The discomfort, road holding, and total mass of the spring–damper combination were the objective functions. An electric vehicle (EV) powertrain design problem was considered as the second test case. Energy consumption and gradeability were optimised by including the design of the electric motor and the battery pack layout. The standard single-level all-in-one (AiO) multi-objective optimisation method was compared with ATC and CO methods. AiO methods showed some limitations in terms of efficiency and accuracy. ATC proved to be the best choice for the design problems presented in this paper, since it provided solutions with good accuracy in a very efficient way. The proposed investigation on MDO methods can be useful for designers, to choose the proper optimisation approach, while solving complex vehicle design problems.
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spelling doaj.art-f9aa6d6d81514b27a6e0bb0134476f262023-11-30T21:01:59ZengMDPI AGEnergies1996-10732022-03-01156217210.3390/en15062172Multi-Disciplinary Optimisation of Road Vehicle Chassis SubsystemsLiunan Yang0Massimiliano Gobbi1Gianpiero Mastinu2Giorgio Previati3Federico Ballo4Department of Mechanical Engineering, Politecnico di Milano, 20156 Milan, ItalyDepartment of Mechanical Engineering, Politecnico di Milano, 20156 Milan, ItalyDepartment of Mechanical Engineering, Politecnico di Milano, 20156 Milan, ItalyDepartment of Mechanical Engineering, Politecnico di Milano, 20156 Milan, ItalyDepartment of Mechanical Engineering, Politecnico di Milano, 20156 Milan, ItalyTwo vehicle chassis design tasks were solved by decomposition-based multi-disciplinary optimisation (MDO) methods, namely collaborative optimisation (CO) and analytical target cascading (ATC). A passive suspension system was optimised by applying both CO and ATC. Multiple parameters of the spring and damper were selected as design variables. The discomfort, road holding, and total mass of the spring–damper combination were the objective functions. An electric vehicle (EV) powertrain design problem was considered as the second test case. Energy consumption and gradeability were optimised by including the design of the electric motor and the battery pack layout. The standard single-level all-in-one (AiO) multi-objective optimisation method was compared with ATC and CO methods. AiO methods showed some limitations in terms of efficiency and accuracy. ATC proved to be the best choice for the design problems presented in this paper, since it provided solutions with good accuracy in a very efficient way. The proposed investigation on MDO methods can be useful for designers, to choose the proper optimisation approach, while solving complex vehicle design problems.https://www.mdpi.com/1996-1073/15/6/2172multi-disciplinary optimisationanalytical target cascadingcollaborative optimisationpassive suspensionelectric vehicle powertrain
spellingShingle Liunan Yang
Massimiliano Gobbi
Gianpiero Mastinu
Giorgio Previati
Federico Ballo
Multi-Disciplinary Optimisation of Road Vehicle Chassis Subsystems
Energies
multi-disciplinary optimisation
analytical target cascading
collaborative optimisation
passive suspension
electric vehicle powertrain
title Multi-Disciplinary Optimisation of Road Vehicle Chassis Subsystems
title_full Multi-Disciplinary Optimisation of Road Vehicle Chassis Subsystems
title_fullStr Multi-Disciplinary Optimisation of Road Vehicle Chassis Subsystems
title_full_unstemmed Multi-Disciplinary Optimisation of Road Vehicle Chassis Subsystems
title_short Multi-Disciplinary Optimisation of Road Vehicle Chassis Subsystems
title_sort multi disciplinary optimisation of road vehicle chassis subsystems
topic multi-disciplinary optimisation
analytical target cascading
collaborative optimisation
passive suspension
electric vehicle powertrain
url https://www.mdpi.com/1996-1073/15/6/2172
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AT massimilianogobbi multidisciplinaryoptimisationofroadvehiclechassissubsystems
AT gianpieromastinu multidisciplinaryoptimisationofroadvehiclechassissubsystems
AT giorgiopreviati multidisciplinaryoptimisationofroadvehiclechassissubsystems
AT federicoballo multidisciplinaryoptimisationofroadvehiclechassissubsystems