Design and Optimization of Ram Air–Based Thermal Management Systems for Hybrid-Electric Aircraft

Ram air–based thermal management systems (TMS) are investigated herein for the cooling of future hybrid-electric aircraft. The developed TMS model consists of all components required to estimate the impacts of mass, drag, and fuel burn on the aircraft, including heat exchangers, coldplates, ducts, p...

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Main Authors: Hagen Kellermann, Michael Lüdemann, Markus Pohl, Mirko Hornung
Format: Article
Language:English
Published: MDPI AG 2020-12-01
Series:Aerospace
Subjects:
Online Access:https://www.mdpi.com/2226-4310/8/1/3
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author Hagen Kellermann
Michael Lüdemann
Markus Pohl
Mirko Hornung
author_facet Hagen Kellermann
Michael Lüdemann
Markus Pohl
Mirko Hornung
author_sort Hagen Kellermann
collection DOAJ
description Ram air–based thermal management systems (TMS) are investigated herein for the cooling of future hybrid-electric aircraft. The developed TMS model consists of all components required to estimate the impacts of mass, drag, and fuel burn on the aircraft, including heat exchangers, coldplates, ducts, pumps, and fans. To gain a better understanding of the TMS, one- and multi-dimensional system sensitivity analyses were conducted. The observations were used to aid with the numerical optimization of a ram air–based TMS towards the minimum fuel burn of a 180-passenger short-range partial-turboelectric aircraft with a power split of up to 30% electric power. The TMS was designed for the conditions at the top of the climb. For an aircraft with the maximum power split, the additional fuel burn caused by the TMS is 0.19%. Conditions occurring at a hot-day takeoff represent the most challenging off-design conditions for TMS. Steady-state cooling of all electric components with the designed TMS is possible during a hot-day takeoff if a small puller fan is utilized. Omitting the puller fan and instead oversizing the TMS is an alternative, but the fuel burn increase on aircraft level grows to 0.29%.
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spelling doaj.art-fa1481db1b0a4907ba76528450f08ac22023-11-21T02:10:15ZengMDPI AGAerospace2226-43102020-12-0181310.3390/aerospace8010003Design and Optimization of Ram Air–Based Thermal Management Systems for Hybrid-Electric AircraftHagen Kellermann0Michael Lüdemann1Markus Pohl2Mirko Hornung3Bauhaus Luftfahrt e. V., Willy-Messerschmitt Straße 1, 82024 Taufkirchen, GermanyBauhaus Luftfahrt e. V., Willy-Messerschmitt Straße 1, 82024 Taufkirchen, GermanyInstitute of Jet Propulsion and Turbomachinery, RWTH Aachen University, 52062 Aachen, GermanyBauhaus Luftfahrt e. V., Willy-Messerschmitt Straße 1, 82024 Taufkirchen, GermanyRam air–based thermal management systems (TMS) are investigated herein for the cooling of future hybrid-electric aircraft. The developed TMS model consists of all components required to estimate the impacts of mass, drag, and fuel burn on the aircraft, including heat exchangers, coldplates, ducts, pumps, and fans. To gain a better understanding of the TMS, one- and multi-dimensional system sensitivity analyses were conducted. The observations were used to aid with the numerical optimization of a ram air–based TMS towards the minimum fuel burn of a 180-passenger short-range partial-turboelectric aircraft with a power split of up to 30% electric power. The TMS was designed for the conditions at the top of the climb. For an aircraft with the maximum power split, the additional fuel burn caused by the TMS is 0.19%. Conditions occurring at a hot-day takeoff represent the most challenging off-design conditions for TMS. Steady-state cooling of all electric components with the designed TMS is possible during a hot-day takeoff if a small puller fan is utilized. Omitting the puller fan and instead oversizing the TMS is an alternative, but the fuel burn increase on aircraft level grows to 0.29%.https://www.mdpi.com/2226-4310/8/1/3thermal managementhybrid-electric aircraftram air–based coolingcompact heat exchangersmeredith effect
spellingShingle Hagen Kellermann
Michael Lüdemann
Markus Pohl
Mirko Hornung
Design and Optimization of Ram Air–Based Thermal Management Systems for Hybrid-Electric Aircraft
Aerospace
thermal management
hybrid-electric aircraft
ram air–based cooling
compact heat exchangers
meredith effect
title Design and Optimization of Ram Air–Based Thermal Management Systems for Hybrid-Electric Aircraft
title_full Design and Optimization of Ram Air–Based Thermal Management Systems for Hybrid-Electric Aircraft
title_fullStr Design and Optimization of Ram Air–Based Thermal Management Systems for Hybrid-Electric Aircraft
title_full_unstemmed Design and Optimization of Ram Air–Based Thermal Management Systems for Hybrid-Electric Aircraft
title_short Design and Optimization of Ram Air–Based Thermal Management Systems for Hybrid-Electric Aircraft
title_sort design and optimization of ram air based thermal management systems for hybrid electric aircraft
topic thermal management
hybrid-electric aircraft
ram air–based cooling
compact heat exchangers
meredith effect
url https://www.mdpi.com/2226-4310/8/1/3
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