Asymmetric/Symmetric Glass-Fibre-Filled Polyamide 66 Gears—A Systematic Fatigue Life Study

This work aims to determine how the behaviour of symmetry and asymmetry can affect the bending fatigue performance of glass-fibre-filled PA66 gears. Gears with pressure angles ranging from 20° to 35° at increment steps of 5° on the driving side and 20° on the coast side are considered. Temperature i...

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Main Authors: Sandeep C. Dhaduti, S. G. Sarganachari, Arun Y. Patil, Shridhar H. Budapanahalli, Raman Kumar
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Journal of Composites Science
Subjects:
Online Access:https://www.mdpi.com/2504-477X/7/9/345
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author Sandeep C. Dhaduti
S. G. Sarganachari
Arun Y. Patil
Shridhar H. Budapanahalli
Raman Kumar
author_facet Sandeep C. Dhaduti
S. G. Sarganachari
Arun Y. Patil
Shridhar H. Budapanahalli
Raman Kumar
author_sort Sandeep C. Dhaduti
collection DOAJ
description This work aims to determine how the behaviour of symmetry and asymmetry can affect the bending fatigue performance of glass-fibre-filled PA66 gears. Gears with pressure angles ranging from 20° to 35° at increment steps of 5° on the driving side and 20° on the coast side are considered. Temperature in the gear contact region was recorded at various torque levels to examine the effects of increasing torque on different polymer test gears and gear profiles. According to the findings of the fatigue test, the PA66/40GF gear demonstrated a 23% increase in fatigue life when the pressure angle on the drive side was increased from 20° to 35° and a 38% increase when a torque of 0.8 Nm was applied. When put under bending stress levels ranging from 13.11 MPa to 32.76 MPa, the performance of the PA66/40GF gear with a 20–35° gear profile was exceptional. However, for a torque of 2 Nm, this test gear was unable to withstand and cross 10<sup>6</sup> stress cycles. Along with the inclusion of glass fibre, the increased driving-side pressure angle improved the fatigue performance of polymer test gears. This leads to the conclusion that PA66/40GF is a better material for gears.
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spelling doaj.art-fa962b727ed944518e920425204881562023-11-19T11:22:07ZengMDPI AGJournal of Composites Science2504-477X2023-08-017934510.3390/jcs7090345Asymmetric/Symmetric Glass-Fibre-Filled Polyamide 66 Gears—A Systematic Fatigue Life StudySandeep C. Dhaduti0S. G. Sarganachari1Arun Y. Patil2Shridhar H. Budapanahalli3Raman Kumar4Mechanical Engineering Department, K.L.E. Institute of Technology, Hubballi 580027, Karnataka, IndiaMechanical Engineering Department, Basaveshwar Engineering College, Vidayagiri, Bagalkot 587102, Karnataka, IndiaDepartment of Mechanical Engineering, Manipal Institute of Technology Bengaluru, Manipal Academy of Higher Education, Manipal 576104, Karnataka, IndiaMechanical Engineering Department, K.L.E. Institute of Technology, Hubballi 580027, Karnataka, IndiaUniversity Centre for Research and Development, Department of Mechanical Engineering, Chandigarh University, Gharuan, Mohali 140413, Punjab, IndiaThis work aims to determine how the behaviour of symmetry and asymmetry can affect the bending fatigue performance of glass-fibre-filled PA66 gears. Gears with pressure angles ranging from 20° to 35° at increment steps of 5° on the driving side and 20° on the coast side are considered. Temperature in the gear contact region was recorded at various torque levels to examine the effects of increasing torque on different polymer test gears and gear profiles. According to the findings of the fatigue test, the PA66/40GF gear demonstrated a 23% increase in fatigue life when the pressure angle on the drive side was increased from 20° to 35° and a 38% increase when a torque of 0.8 Nm was applied. When put under bending stress levels ranging from 13.11 MPa to 32.76 MPa, the performance of the PA66/40GF gear with a 20–35° gear profile was exceptional. However, for a torque of 2 Nm, this test gear was unable to withstand and cross 10<sup>6</sup> stress cycles. Along with the inclusion of glass fibre, the increased driving-side pressure angle improved the fatigue performance of polymer test gears. This leads to the conclusion that PA66/40GF is a better material for gears.https://www.mdpi.com/2504-477X/7/9/345fatigue lifefatigue strengthpolyamide 66 (PA66)symmetric/asymmetric gear
spellingShingle Sandeep C. Dhaduti
S. G. Sarganachari
Arun Y. Patil
Shridhar H. Budapanahalli
Raman Kumar
Asymmetric/Symmetric Glass-Fibre-Filled Polyamide 66 Gears—A Systematic Fatigue Life Study
Journal of Composites Science
fatigue life
fatigue strength
polyamide 66 (PA66)
symmetric/asymmetric gear
title Asymmetric/Symmetric Glass-Fibre-Filled Polyamide 66 Gears—A Systematic Fatigue Life Study
title_full Asymmetric/Symmetric Glass-Fibre-Filled Polyamide 66 Gears—A Systematic Fatigue Life Study
title_fullStr Asymmetric/Symmetric Glass-Fibre-Filled Polyamide 66 Gears—A Systematic Fatigue Life Study
title_full_unstemmed Asymmetric/Symmetric Glass-Fibre-Filled Polyamide 66 Gears—A Systematic Fatigue Life Study
title_short Asymmetric/Symmetric Glass-Fibre-Filled Polyamide 66 Gears—A Systematic Fatigue Life Study
title_sort asymmetric symmetric glass fibre filled polyamide 66 gears a systematic fatigue life study
topic fatigue life
fatigue strength
polyamide 66 (PA66)
symmetric/asymmetric gear
url https://www.mdpi.com/2504-477X/7/9/345
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AT arunypatil asymmetricsymmetricglassfibrefilledpolyamide66gearsasystematicfatiguelifestudy
AT shridharhbudapanahalli asymmetricsymmetricglassfibrefilledpolyamide66gearsasystematicfatiguelifestudy
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