Simulation Analysis on Electromagnetic Vibration and Noise of Novel Mechatronic-Electro-Hydraulic Coupler

The mechatronic-electro-hydraulic coupler (MEHC) is a novel type of multisource coupling power device which integrates a traditional permanent magnet synchronous motor with a swash plate axial piston pump/motor to realize the mutual conversion of electrical energy, mechanical energy, and hydraulic e...

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Main Authors: Baoquan Liu, Tiezhu Zhang, Hongxin Zhang, Zhen Zhang, Yang Cao
Format: Article
Language:English
Published: MDPI AG 2022-09-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/10/9/762
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author Baoquan Liu
Tiezhu Zhang
Hongxin Zhang
Zhen Zhang
Yang Cao
author_facet Baoquan Liu
Tiezhu Zhang
Hongxin Zhang
Zhen Zhang
Yang Cao
author_sort Baoquan Liu
collection DOAJ
description The mechatronic-electro-hydraulic coupler (MEHC) is a novel type of multisource coupling power device which integrates a traditional permanent magnet synchronous motor with a swash plate axial piston pump/motor to realize the mutual conversion of electrical energy, mechanical energy, and hydraulic energy. In order to improve the MEHC’s noise, vibration, and harshness performance, an electromagnetic vibration and noise simulation analysis was performed with a six-pole 36-slot motor as the research object. Firstly, the spatial order and frequency of the radial electromagnetic force were deduced by an analytical method. Subsequently, the electromagnetic field was simulated, and the electromagnetic force was extracted via a fast Fourier transform using Ansys/Maxwell software for the numerical verification. Thereafter, the harmonic response module coupled the electromagnetic field with the structural field for the harmonic response analysis. Ultimately, the research results were imported into the harmonic acoustics module for a noise simulation analysis and two different-shape magnetic isolation bridges optimization schemes were proposed. The results suggested that both optimisation solutions could effectively reduce motor vibration and noise. Scheme one reduced the maximum noise by about 6.5% and scheme two by 10.4%. The analysis process and conclusion provide a theoretical basis for the vibration and noise analysis of permanent magnet synchronous motors with different integer slots.
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spelling doaj.art-faab78656aff44848a0059b46cbcea452023-11-23T17:26:29ZengMDPI AGMachines2075-17022022-09-0110976210.3390/machines10090762Simulation Analysis on Electromagnetic Vibration and Noise of Novel Mechatronic-Electro-Hydraulic CouplerBaoquan Liu0Tiezhu Zhang1Hongxin Zhang2Zhen Zhang3Yang Cao4College of Mechanical and Electrical Engineering, Qingdao University, Qingdao 266071, ChinaCollege of Mechanical and Electrical Engineering, Qingdao University, Qingdao 266071, ChinaCollege of Mechanical and Electrical Engineering, Qingdao University, Qingdao 266071, ChinaCollege of Mechanical and Electrical Engineering, Qingdao University, Qingdao 266071, ChinaCollege of Mechanical and Electrical Engineering, Qingdao University, Qingdao 266071, ChinaThe mechatronic-electro-hydraulic coupler (MEHC) is a novel type of multisource coupling power device which integrates a traditional permanent magnet synchronous motor with a swash plate axial piston pump/motor to realize the mutual conversion of electrical energy, mechanical energy, and hydraulic energy. In order to improve the MEHC’s noise, vibration, and harshness performance, an electromagnetic vibration and noise simulation analysis was performed with a six-pole 36-slot motor as the research object. Firstly, the spatial order and frequency of the radial electromagnetic force were deduced by an analytical method. Subsequently, the electromagnetic field was simulated, and the electromagnetic force was extracted via a fast Fourier transform using Ansys/Maxwell software for the numerical verification. Thereafter, the harmonic response module coupled the electromagnetic field with the structural field for the harmonic response analysis. Ultimately, the research results were imported into the harmonic acoustics module for a noise simulation analysis and two different-shape magnetic isolation bridges optimization schemes were proposed. The results suggested that both optimisation solutions could effectively reduce motor vibration and noise. Scheme one reduced the maximum noise by about 6.5% and scheme two by 10.4%. The analysis process and conclusion provide a theoretical basis for the vibration and noise analysis of permanent magnet synchronous motors with different integer slots.https://www.mdpi.com/2075-1702/10/9/762mechatronic-electro-hydraulic couplerelectromagnetic forcevibration and noisemagnetic isolation bridges optimisation
spellingShingle Baoquan Liu
Tiezhu Zhang
Hongxin Zhang
Zhen Zhang
Yang Cao
Simulation Analysis on Electromagnetic Vibration and Noise of Novel Mechatronic-Electro-Hydraulic Coupler
Machines
mechatronic-electro-hydraulic coupler
electromagnetic force
vibration and noise
magnetic isolation bridges optimisation
title Simulation Analysis on Electromagnetic Vibration and Noise of Novel Mechatronic-Electro-Hydraulic Coupler
title_full Simulation Analysis on Electromagnetic Vibration and Noise of Novel Mechatronic-Electro-Hydraulic Coupler
title_fullStr Simulation Analysis on Electromagnetic Vibration and Noise of Novel Mechatronic-Electro-Hydraulic Coupler
title_full_unstemmed Simulation Analysis on Electromagnetic Vibration and Noise of Novel Mechatronic-Electro-Hydraulic Coupler
title_short Simulation Analysis on Electromagnetic Vibration and Noise of Novel Mechatronic-Electro-Hydraulic Coupler
title_sort simulation analysis on electromagnetic vibration and noise of novel mechatronic electro hydraulic coupler
topic mechatronic-electro-hydraulic coupler
electromagnetic force
vibration and noise
magnetic isolation bridges optimisation
url https://www.mdpi.com/2075-1702/10/9/762
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