Structural Parameter Analysis and Machining Simulation of Vertical Milling Cutter

Vertical milling is often adopted in manufacturing of complex curved surfaces such as thin-walled blades used in the aerospace, In order to improve the machining efficiency and surface quality, the contact between tool and workpiece is always increased. But the cutter structure parameter is very imp...

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Main Authors: Zhou Xin, Zhang Yukun
Format: Article
Language:zho
Published: Editorial Department of Advances in Aeronautical Science and Engineering 2019-04-01
Series:Hangkong gongcheng jinzhan
Subjects:
Online Access:http://hkgcjz.cnjournals.com/hkgcjz/article/abstract/2018085?st=article_issue
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author Zhou Xin
Zhang Yukun
author_facet Zhou Xin
Zhang Yukun
author_sort Zhou Xin
collection DOAJ
description Vertical milling is often adopted in manufacturing of complex curved surfaces such as thin-walled blades used in the aerospace, In order to improve the machining efficiency and surface quality, the contact between tool and workpiece is always increased. But the cutter structure parameter is very important for milling quality. The vertical milling process is analyzed and the mechanical model of milling is established. The main factors influencing the milling process are the spiral Angle, the diameter of the milling cutter and the number of edge of milling cutter. AdvantEdge FEM software is used for finite element simulation of milling. The finite element simulation of milling is carried out by using univariate factors. The milling force, machining deformation, stress and strain are analyzed. The results show that the stress and deformation of cutter, the stability of tool vibration and the quality of machining are effectively improved by increasing the spiral Angle, radius of milling cutter, and number of edge of milling cutter.
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spelling doaj.art-fb1e3e12d1cf441a9c2846e0e489bf342022-12-22T03:39:10ZzhoEditorial Department of Advances in Aeronautical Science and EngineeringHangkong gongcheng jinzhan1674-81902019-04-01102234240,26910.16615/j.cnki.1674-8190.2019.02.01320190213Structural Parameter Analysis and Machining Simulation of Vertical Milling CutterZhou Xin0Zhang Yukun1School of Mechanical Engineering, Xi'an Aeronautical University, Xi'an 710077, ChinaThe Key Laboratory of Contemporary Design and Integrated Manufacturing Technology of Ministry of Education, Northwestern Polytechnical University, Xi'an 710072, ChinaVertical milling is often adopted in manufacturing of complex curved surfaces such as thin-walled blades used in the aerospace, In order to improve the machining efficiency and surface quality, the contact between tool and workpiece is always increased. But the cutter structure parameter is very important for milling quality. The vertical milling process is analyzed and the mechanical model of milling is established. The main factors influencing the milling process are the spiral Angle, the diameter of the milling cutter and the number of edge of milling cutter. AdvantEdge FEM software is used for finite element simulation of milling. The finite element simulation of milling is carried out by using univariate factors. The milling force, machining deformation, stress and strain are analyzed. The results show that the stress and deformation of cutter, the stability of tool vibration and the quality of machining are effectively improved by increasing the spiral Angle, radius of milling cutter, and number of edge of milling cutter.http://hkgcjz.cnjournals.com/hkgcjz/article/abstract/2018085?st=article_issuevertical millingmilling forceinfluencing factorsfinite element simulation
spellingShingle Zhou Xin
Zhang Yukun
Structural Parameter Analysis and Machining Simulation of Vertical Milling Cutter
Hangkong gongcheng jinzhan
vertical milling
milling force
influencing factors
finite element simulation
title Structural Parameter Analysis and Machining Simulation of Vertical Milling Cutter
title_full Structural Parameter Analysis and Machining Simulation of Vertical Milling Cutter
title_fullStr Structural Parameter Analysis and Machining Simulation of Vertical Milling Cutter
title_full_unstemmed Structural Parameter Analysis and Machining Simulation of Vertical Milling Cutter
title_short Structural Parameter Analysis and Machining Simulation of Vertical Milling Cutter
title_sort structural parameter analysis and machining simulation of vertical milling cutter
topic vertical milling
milling force
influencing factors
finite element simulation
url http://hkgcjz.cnjournals.com/hkgcjz/article/abstract/2018085?st=article_issue
work_keys_str_mv AT zhouxin structuralparameteranalysisandmachiningsimulationofverticalmillingcutter
AT zhangyukun structuralparameteranalysisandmachiningsimulationofverticalmillingcutter