Nucleating Agents to Enhance Poly(<span style="font-variant: small-caps">l</span>-Lactide) Fiber Crystallization during Industrial-Scale Melt Spinning

The nucleating agent <i>N</i>,<i>N</i>′-bis(2-hydroxyethyl)-terephthalamide (BHET) has promising effects on poly(<span style="font-variant: small-caps;">l</span>-lactide) (PLA) under quiescent conditions and for injection molding applications, but its su...

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Main Authors: Stefan Siebert, Johannes Berghaus, Gunnar Seide
Format: Article
Language:English
Published: MDPI AG 2022-03-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/7/1395
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author Stefan Siebert
Johannes Berghaus
Gunnar Seide
author_facet Stefan Siebert
Johannes Berghaus
Gunnar Seide
author_sort Stefan Siebert
collection DOAJ
description The nucleating agent <i>N</i>,<i>N</i>′-bis(2-hydroxyethyl)-terephthalamide (BHET) has promising effects on poly(<span style="font-variant: small-caps;">l</span>-lactide) (PLA) under quiescent conditions and for injection molding applications, but its suitability for industrial-scale fiber melt spinning is unclear. We therefore determined the effects of 1% and 2% (<i>w</i>/<i>w</i>) BHET on the crystallinity, tenacity, and elongation at break of PLA fibers compared to pure PLA and PLA plus talc as a reference nucleating agent. Fibers were spun at take-up velocities of 800, 1400 and 2000 m/min and at drawing at ratios of 1.1–4.0, reaching a final winding speed of 3600 m/min. The fibers were analyzed by differential scanning calorimetry, wide-angle X-ray diffraction, gel permeation chromatography and tensile testing. Statistical analysis of variance was used to determine the combined effects of the spin-line parameters on the material properties. We found that the fiber draw ratio and take-up velocity were the most important factors affecting tenacity and elongation, but the addition of BHET reduced the mechanical performance of the fibers. The self-organizing properties of BHET were not expressed due to the rapid quenching of the fibers, leading to the formation of α′-crystals. Understanding the behavior of BHET in the PLA matrix provides information on the performance of nucleation agents during high-speed processing that will allow processing improvements in the future.
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spelling doaj.art-fb70dc47dcbf464aa5ce1514879c18032023-11-30T23:53:50ZengMDPI AGPolymers2073-43602022-03-01147139510.3390/polym14071395Nucleating Agents to Enhance Poly(<span style="font-variant: small-caps">l</span>-Lactide) Fiber Crystallization during Industrial-Scale Melt SpinningStefan Siebert0Johannes Berghaus1Gunnar Seide2Aachen-Maastricht Institute for Biobased Materials (AMIBM), Faculty of Science and Engineering, Maastricht University, Brightlands Chemelot Campus, Urmonderbaan 22, 6167RD Geleen, The NetherlandsAachen-Maastricht Institute for Biobased Materials (AMIBM), Faculty of Science and Engineering, Maastricht University, Brightlands Chemelot Campus, Urmonderbaan 22, 6167RD Geleen, The NetherlandsAachen-Maastricht Institute for Biobased Materials (AMIBM), Faculty of Science and Engineering, Maastricht University, Brightlands Chemelot Campus, Urmonderbaan 22, 6167RD Geleen, The NetherlandsThe nucleating agent <i>N</i>,<i>N</i>′-bis(2-hydroxyethyl)-terephthalamide (BHET) has promising effects on poly(<span style="font-variant: small-caps;">l</span>-lactide) (PLA) under quiescent conditions and for injection molding applications, but its suitability for industrial-scale fiber melt spinning is unclear. We therefore determined the effects of 1% and 2% (<i>w</i>/<i>w</i>) BHET on the crystallinity, tenacity, and elongation at break of PLA fibers compared to pure PLA and PLA plus talc as a reference nucleating agent. Fibers were spun at take-up velocities of 800, 1400 and 2000 m/min and at drawing at ratios of 1.1–4.0, reaching a final winding speed of 3600 m/min. The fibers were analyzed by differential scanning calorimetry, wide-angle X-ray diffraction, gel permeation chromatography and tensile testing. Statistical analysis of variance was used to determine the combined effects of the spin-line parameters on the material properties. We found that the fiber draw ratio and take-up velocity were the most important factors affecting tenacity and elongation, but the addition of BHET reduced the mechanical performance of the fibers. The self-organizing properties of BHET were not expressed due to the rapid quenching of the fibers, leading to the formation of α′-crystals. Understanding the behavior of BHET in the PLA matrix provides information on the performance of nucleation agents during high-speed processing that will allow processing improvements in the future.https://www.mdpi.com/2073-4360/14/7/1395PLA melt spinningcrystallizationnucleating agentsBHET
spellingShingle Stefan Siebert
Johannes Berghaus
Gunnar Seide
Nucleating Agents to Enhance Poly(<span style="font-variant: small-caps">l</span>-Lactide) Fiber Crystallization during Industrial-Scale Melt Spinning
Polymers
PLA melt spinning
crystallization
nucleating agents
BHET
title Nucleating Agents to Enhance Poly(<span style="font-variant: small-caps">l</span>-Lactide) Fiber Crystallization during Industrial-Scale Melt Spinning
title_full Nucleating Agents to Enhance Poly(<span style="font-variant: small-caps">l</span>-Lactide) Fiber Crystallization during Industrial-Scale Melt Spinning
title_fullStr Nucleating Agents to Enhance Poly(<span style="font-variant: small-caps">l</span>-Lactide) Fiber Crystallization during Industrial-Scale Melt Spinning
title_full_unstemmed Nucleating Agents to Enhance Poly(<span style="font-variant: small-caps">l</span>-Lactide) Fiber Crystallization during Industrial-Scale Melt Spinning
title_short Nucleating Agents to Enhance Poly(<span style="font-variant: small-caps">l</span>-Lactide) Fiber Crystallization during Industrial-Scale Melt Spinning
title_sort nucleating agents to enhance poly span style font variant small caps l span lactide fiber crystallization during industrial scale melt spinning
topic PLA melt spinning
crystallization
nucleating agents
BHET
url https://www.mdpi.com/2073-4360/14/7/1395
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AT johannesberghaus nucleatingagentstoenhancepolyspanstylefontvariantsmallcapslspanlactidefibercrystallizationduringindustrialscalemeltspinning
AT gunnarseide nucleatingagentstoenhancepolyspanstylefontvariantsmallcapslspanlactidefibercrystallizationduringindustrialscalemeltspinning