The Feature Extraction through Wavelet Coefficients of Metal Friction Noise for Adhesive and Abrasive Wear Monitoring

Friction between metals is a physical phenomenon that occurs in manufacturing machine tools. This annoying noise implies unnecessary metal contact and deterioration of a mechanical system. In this study, for the monitoring of the friction between two metal surfaces, the acoustic signature was extrac...

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Main Authors: Yeonuk Seong, Donghyeon Lee, Jihye Yeom, Junhong Park
Format: Article
Language:English
Published: MDPI AG 2021-04-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/9/3755
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author Yeonuk Seong
Donghyeon Lee
Jihye Yeom
Junhong Park
author_facet Yeonuk Seong
Donghyeon Lee
Jihye Yeom
Junhong Park
author_sort Yeonuk Seong
collection DOAJ
description Friction between metals is a physical phenomenon that occurs in manufacturing machine tools. This annoying noise implies unnecessary metal contact and deterioration of a mechanical system. In this study, for the monitoring of the friction between two metal surfaces, the acoustic signature was extracted by applying the wavelet transform method to the noise measured from the change in contact force for each state of adhesive and abrasive wear. Experiments were conducted with a constant relative speed between the contacting metal surfaces. For the adhesive wear, the peak signal-to-noise ratio (PSNR) calculated by the wavelet transformation increases with the increasing contact pressure. Opposite trends were observed for the abrasive wear. The proposed index formed a group within a specific range. This ratio exhibited a strong relationship with the wear characteristics and the surface condition. From the proposed index calculated by the wavelet coefficients, the continuous monitoring of the wear influence on the failure of the machine movement operations is achieved by the sound radiation from the contacting surfaces.
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spelling doaj.art-fb8b3e01a30d48a194b065d4bbcf7dd82023-11-21T16:32:39ZengMDPI AGApplied Sciences2076-34172021-04-01119375510.3390/app11093755The Feature Extraction through Wavelet Coefficients of Metal Friction Noise for Adhesive and Abrasive Wear MonitoringYeonuk Seong0Donghyeon Lee1Jihye Yeom2Junhong Park3Department of Mechanical Engineering, Hanyang University, Wangsimni-ro 222, Seongdong-gu, Seoul 04763, KoreaDepartment of Mechanical Engineering, Hanyang University, Wangsimni-ro 222, Seongdong-gu, Seoul 04763, KoreaDepartment of Mechanical Engineering, Hanyang University, Wangsimni-ro 222, Seongdong-gu, Seoul 04763, KoreaDepartment of Mechanical Engineering, Hanyang University, Wangsimni-ro 222, Seongdong-gu, Seoul 04763, KoreaFriction between metals is a physical phenomenon that occurs in manufacturing machine tools. This annoying noise implies unnecessary metal contact and deterioration of a mechanical system. In this study, for the monitoring of the friction between two metal surfaces, the acoustic signature was extracted by applying the wavelet transform method to the noise measured from the change in contact force for each state of adhesive and abrasive wear. Experiments were conducted with a constant relative speed between the contacting metal surfaces. For the adhesive wear, the peak signal-to-noise ratio (PSNR) calculated by the wavelet transformation increases with the increasing contact pressure. Opposite trends were observed for the abrasive wear. The proposed index formed a group within a specific range. This ratio exhibited a strong relationship with the wear characteristics and the surface condition. From the proposed index calculated by the wavelet coefficients, the continuous monitoring of the wear influence on the failure of the machine movement operations is achieved by the sound radiation from the contacting surfaces.https://www.mdpi.com/2076-3417/11/9/3755frictionacoustic noiseadhesive wearabrasive wearwavelet coefficient
spellingShingle Yeonuk Seong
Donghyeon Lee
Jihye Yeom
Junhong Park
The Feature Extraction through Wavelet Coefficients of Metal Friction Noise for Adhesive and Abrasive Wear Monitoring
Applied Sciences
friction
acoustic noise
adhesive wear
abrasive wear
wavelet coefficient
title The Feature Extraction through Wavelet Coefficients of Metal Friction Noise for Adhesive and Abrasive Wear Monitoring
title_full The Feature Extraction through Wavelet Coefficients of Metal Friction Noise for Adhesive and Abrasive Wear Monitoring
title_fullStr The Feature Extraction through Wavelet Coefficients of Metal Friction Noise for Adhesive and Abrasive Wear Monitoring
title_full_unstemmed The Feature Extraction through Wavelet Coefficients of Metal Friction Noise for Adhesive and Abrasive Wear Monitoring
title_short The Feature Extraction through Wavelet Coefficients of Metal Friction Noise for Adhesive and Abrasive Wear Monitoring
title_sort feature extraction through wavelet coefficients of metal friction noise for adhesive and abrasive wear monitoring
topic friction
acoustic noise
adhesive wear
abrasive wear
wavelet coefficient
url https://www.mdpi.com/2076-3417/11/9/3755
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