Formaldehyde-Free Resins for the Wood-Based Panel Industry: Alternatives to Formaldehyde and Novel Hardeners

Due to its carcinogenic properties, the presence of formaldehyde in resins and other industrial products has been a subject of great concern in recent years. The presented review focuses on modern alternatives for the production of wood-based panels; i.e., substitutes for formaldehyde in the product...

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Main Authors: Justyna Chrobak, Jolanta Iłowska, Anna Chrobok
Format: Article
Language:English
Published: MDPI AG 2022-07-01
Series:Molecules
Subjects:
Online Access:https://www.mdpi.com/1420-3049/27/15/4862
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author Justyna Chrobak
Jolanta Iłowska
Anna Chrobok
author_facet Justyna Chrobak
Jolanta Iłowska
Anna Chrobok
author_sort Justyna Chrobak
collection DOAJ
description Due to its carcinogenic properties, the presence of formaldehyde in resins and other industrial products has been a subject of great concern in recent years. The presented review focuses on modern alternatives for the production of wood-based panels; i.e., substitutes for formaldehyde in the production of amino and phenolic resins, as well as novel hardeners for formaldehyde-free wood adhesives. Solutions in which formaldehyde in completely replaced are presented in this review. Recent advances indicate that it is possible to develop new formaldehyde-free systems of resins with compatible hardeners. The formaldehyde substitutes that have primarily been tested are glyoxal, glutaraldehyde, furfural, 5-hydroxymethylfurfural, and dimethoxyethanal. The use of such substitutes eliminates the problem of free formaldehyde emission originating from the resin used in the production of wood-based panels. However, these alternatives are mostly characterized by worse reactivity, and, as a result, the use of formaldehyde-free resins may affect the mechanical and strength properties of wood-based panels. Nonetheless, there are still many substantial challenges for the complete replacement of formaldehyde and further research is needed, especially in the field of transferring the technology to industrial practice.
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spelling doaj.art-fbc18c12e5a64024a36f7ba1076d20df2023-11-30T22:40:29ZengMDPI AGMolecules1420-30492022-07-012715486210.3390/molecules27154862Formaldehyde-Free Resins for the Wood-Based Panel Industry: Alternatives to Formaldehyde and Novel HardenersJustyna Chrobak0Jolanta Iłowska1Anna Chrobok2Łukasiewicz Research Network—Institute of Heavy Organic Synthesis “Blachownia”, Energetyków 9, 47-225 Kędzierzyn-Koźle, PolandŁukasiewicz Research Network—Institute of Heavy Organic Synthesis “Blachownia”, Energetyków 9, 47-225 Kędzierzyn-Koźle, PolandDepartment of Chemical Organic Technology and Petrochemistry, Faculty of Chemistry, Silesian University of Technology, Krzywoustego 4, 44-100 Gliwice, PolandDue to its carcinogenic properties, the presence of formaldehyde in resins and other industrial products has been a subject of great concern in recent years. The presented review focuses on modern alternatives for the production of wood-based panels; i.e., substitutes for formaldehyde in the production of amino and phenolic resins, as well as novel hardeners for formaldehyde-free wood adhesives. Solutions in which formaldehyde in completely replaced are presented in this review. Recent advances indicate that it is possible to develop new formaldehyde-free systems of resins with compatible hardeners. The formaldehyde substitutes that have primarily been tested are glyoxal, glutaraldehyde, furfural, 5-hydroxymethylfurfural, and dimethoxyethanal. The use of such substitutes eliminates the problem of free formaldehyde emission originating from the resin used in the production of wood-based panels. However, these alternatives are mostly characterized by worse reactivity, and, as a result, the use of formaldehyde-free resins may affect the mechanical and strength properties of wood-based panels. Nonetheless, there are still many substantial challenges for the complete replacement of formaldehyde and further research is needed, especially in the field of transferring the technology to industrial practice.https://www.mdpi.com/1420-3049/27/15/4862wood adhesivesformaldehyde-free resinshardenersionic liquids
spellingShingle Justyna Chrobak
Jolanta Iłowska
Anna Chrobok
Formaldehyde-Free Resins for the Wood-Based Panel Industry: Alternatives to Formaldehyde and Novel Hardeners
Molecules
wood adhesives
formaldehyde-free resins
hardeners
ionic liquids
title Formaldehyde-Free Resins for the Wood-Based Panel Industry: Alternatives to Formaldehyde and Novel Hardeners
title_full Formaldehyde-Free Resins for the Wood-Based Panel Industry: Alternatives to Formaldehyde and Novel Hardeners
title_fullStr Formaldehyde-Free Resins for the Wood-Based Panel Industry: Alternatives to Formaldehyde and Novel Hardeners
title_full_unstemmed Formaldehyde-Free Resins for the Wood-Based Panel Industry: Alternatives to Formaldehyde and Novel Hardeners
title_short Formaldehyde-Free Resins for the Wood-Based Panel Industry: Alternatives to Formaldehyde and Novel Hardeners
title_sort formaldehyde free resins for the wood based panel industry alternatives to formaldehyde and novel hardeners
topic wood adhesives
formaldehyde-free resins
hardeners
ionic liquids
url https://www.mdpi.com/1420-3049/27/15/4862
work_keys_str_mv AT justynachrobak formaldehydefreeresinsforthewoodbasedpanelindustryalternativestoformaldehydeandnovelhardeners
AT jolantaiłowska formaldehydefreeresinsforthewoodbasedpanelindustryalternativestoformaldehydeandnovelhardeners
AT annachrobok formaldehydefreeresinsforthewoodbasedpanelindustryalternativestoformaldehydeandnovelhardeners