A Finite Element Analysis on the Effect of Scanning Pattern and Energy on Residual Stress and Deformation in Wire Arc Additive Manufacturing of EH36 Steel
Wire arc additive manufacturing (WAAM) is a metal additive manufacturing (AM) technique that has a high throughput and has seen a potential interest for replacing currently available subtractive manufacturing techniques. Contrary to other metal AM machines, WAAM rigs can be built using existing weld...
| Main Authors: | , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
MDPI AG
2023-06-01
|
| Series: | Materials |
| Subjects: | |
| Online Access: | https://www.mdpi.com/1996-1944/16/13/4698 |
| _version_ | 1797591388655714304 |
|---|---|
| author | Muhammad Hassaan Ali You Sung Han |
| author_facet | Muhammad Hassaan Ali You Sung Han |
| author_sort | Muhammad Hassaan Ali |
| collection | DOAJ |
| description | Wire arc additive manufacturing (WAAM) is a metal additive manufacturing (AM) technique that has a high throughput and has seen a potential interest for replacing currently available subtractive manufacturing techniques. Contrary to other metal AM machines, WAAM rigs can be built using existing welding plants and using welding wire as feedstock, thus, making it a cheap and viable manufacturing technique for a number of industries, such as the maritime industry. However, the effects of AM parameters, such as the scanning pattern and energy, on the residual stress and deformation, are still not completely understood. In this work, a finite element (FE) study has been conducted to understand the influence of different scanning patterns (alternate, in-out, raster and zigzag) and energies on residual stress and warpage. Analyses show that the in-out scanning pattern leads to the highest residual stress, while the zigzag pattern results in the lowest residual stress for all scanning energies considered in this study. Findings in the present study also show that the scanning pattern affects the residual stress and deformation more than does the scanning energy. |
| first_indexed | 2024-03-11T01:36:41Z |
| format | Article |
| id | doaj.art-fc047e7e779e48848b7c6d7fec56a8ee |
| institution | Directory Open Access Journal |
| issn | 1996-1944 |
| language | English |
| last_indexed | 2024-03-11T01:36:41Z |
| publishDate | 2023-06-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Materials |
| spelling | doaj.art-fc047e7e779e48848b7c6d7fec56a8ee2023-11-18T16:58:33ZengMDPI AGMaterials1996-19442023-06-011613469810.3390/ma16134698A Finite Element Analysis on the Effect of Scanning Pattern and Energy on Residual Stress and Deformation in Wire Arc Additive Manufacturing of EH36 SteelMuhammad Hassaan Ali0You Sung Han1Department of Mechatronics Engineering, Incheon National University, 119 Academy-ro, Yeonsu-gu, Incheon 22012, Republic of KoreaDepartment of Mechatronics Engineering, Incheon National University, 119 Academy-ro, Yeonsu-gu, Incheon 22012, Republic of KoreaWire arc additive manufacturing (WAAM) is a metal additive manufacturing (AM) technique that has a high throughput and has seen a potential interest for replacing currently available subtractive manufacturing techniques. Contrary to other metal AM machines, WAAM rigs can be built using existing welding plants and using welding wire as feedstock, thus, making it a cheap and viable manufacturing technique for a number of industries, such as the maritime industry. However, the effects of AM parameters, such as the scanning pattern and energy, on the residual stress and deformation, are still not completely understood. In this work, a finite element (FE) study has been conducted to understand the influence of different scanning patterns (alternate, in-out, raster and zigzag) and energies on residual stress and warpage. Analyses show that the in-out scanning pattern leads to the highest residual stress, while the zigzag pattern results in the lowest residual stress for all scanning energies considered in this study. Findings in the present study also show that the scanning pattern affects the residual stress and deformation more than does the scanning energy.https://www.mdpi.com/1996-1944/16/13/4698finite element analysismaterial properties at high temperatureresidual stresswire arc additive manufacturing |
| spellingShingle | Muhammad Hassaan Ali You Sung Han A Finite Element Analysis on the Effect of Scanning Pattern and Energy on Residual Stress and Deformation in Wire Arc Additive Manufacturing of EH36 Steel Materials finite element analysis material properties at high temperature residual stress wire arc additive manufacturing |
| title | A Finite Element Analysis on the Effect of Scanning Pattern and Energy on Residual Stress and Deformation in Wire Arc Additive Manufacturing of EH36 Steel |
| title_full | A Finite Element Analysis on the Effect of Scanning Pattern and Energy on Residual Stress and Deformation in Wire Arc Additive Manufacturing of EH36 Steel |
| title_fullStr | A Finite Element Analysis on the Effect of Scanning Pattern and Energy on Residual Stress and Deformation in Wire Arc Additive Manufacturing of EH36 Steel |
| title_full_unstemmed | A Finite Element Analysis on the Effect of Scanning Pattern and Energy on Residual Stress and Deformation in Wire Arc Additive Manufacturing of EH36 Steel |
| title_short | A Finite Element Analysis on the Effect of Scanning Pattern and Energy on Residual Stress and Deformation in Wire Arc Additive Manufacturing of EH36 Steel |
| title_sort | finite element analysis on the effect of scanning pattern and energy on residual stress and deformation in wire arc additive manufacturing of eh36 steel |
| topic | finite element analysis material properties at high temperature residual stress wire arc additive manufacturing |
| url | https://www.mdpi.com/1996-1944/16/13/4698 |
| work_keys_str_mv | AT muhammadhassaanali afiniteelementanalysisontheeffectofscanningpatternandenergyonresidualstressanddeformationinwirearcadditivemanufacturingofeh36steel AT yousunghan afiniteelementanalysisontheeffectofscanningpatternandenergyonresidualstressanddeformationinwirearcadditivemanufacturingofeh36steel AT muhammadhassaanali finiteelementanalysisontheeffectofscanningpatternandenergyonresidualstressanddeformationinwirearcadditivemanufacturingofeh36steel AT yousunghan finiteelementanalysisontheeffectofscanningpatternandenergyonresidualstressanddeformationinwirearcadditivemanufacturingofeh36steel |