On the Stability of the Melt Jet Stream during Casting of Metallic Glass Wires

The factors that affect the stability of the melt stream during the casting of wire directly from the melt have been investigated. It is shown that the criticality of process parameters centres mostly on the forces imposed on the melt stream at confluence with the cooling water. The analysis of thes...

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Main Authors: Ayo Olofinjana, Nyuk Yoong Voo
Format: Article
Language:English
Published: MDPI AG 2015-06-01
Series:Metals
Subjects:
Online Access:http://www.mdpi.com/2075-4701/5/2/1029
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author Ayo Olofinjana
Nyuk Yoong Voo
author_facet Ayo Olofinjana
Nyuk Yoong Voo
author_sort Ayo Olofinjana
collection DOAJ
description The factors that affect the stability of the melt stream during the casting of wire directly from the melt have been investigated. It is shown that the criticality of process parameters centres mostly on the forces imposed on the melt stream at confluence with the cooling water. The analysis of these forces indicated that the shear component of the disturbance is dependent on the ratio of the velocity of the melt stream (vm) to that of the cooling water (vw) in accord with results obtained from previous experiments. The role of oxide-forming elements in widening the process parameters range is attributed to the increased stability of the melt stream due to the additional shear force resistance offered by the solid oxide layer. The roles of Cr and Si oxides in stabilising the melt stream are confirmed by X-ray photoelectron spectroscopy (XPS) of wire indicating the presence of these oxides on fresh as-cast wires. Melt superheat and nozzle clearance distance are not strictly stream stability factors, but rather their role in glass formation prescribes optimal limits for fully amorphous wire.
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spelling doaj.art-fc0b5ed41b334f3491863cbbcea72ab42022-12-21T21:56:27ZengMDPI AGMetals2075-47012015-06-01521029104410.3390/met5021029met5021029On the Stability of the Melt Jet Stream during Casting of Metallic Glass WiresAyo Olofinjana0Nyuk Yoong Voo1School of Science and Engineering, University of the Sunshine Coast, Maroochydore DC, QLD 4558, AustraliaFaculty of Science, Universiti Brunei Darussalam, Jalan Tungku Link, BE1410, Brunei DarussalamThe factors that affect the stability of the melt stream during the casting of wire directly from the melt have been investigated. It is shown that the criticality of process parameters centres mostly on the forces imposed on the melt stream at confluence with the cooling water. The analysis of these forces indicated that the shear component of the disturbance is dependent on the ratio of the velocity of the melt stream (vm) to that of the cooling water (vw) in accord with results obtained from previous experiments. The role of oxide-forming elements in widening the process parameters range is attributed to the increased stability of the melt stream due to the additional shear force resistance offered by the solid oxide layer. The roles of Cr and Si oxides in stabilising the melt stream are confirmed by X-ray photoelectron spectroscopy (XPS) of wire indicating the presence of these oxides on fresh as-cast wires. Melt superheat and nozzle clearance distance are not strictly stream stability factors, but rather their role in glass formation prescribes optimal limits for fully amorphous wire.http://www.mdpi.com/2075-4701/5/2/1029metallic glassamorphous alloywire castingmulti–strand castingjet stability
spellingShingle Ayo Olofinjana
Nyuk Yoong Voo
On the Stability of the Melt Jet Stream during Casting of Metallic Glass Wires
Metals
metallic glass
amorphous alloy
wire casting
multi–strand casting
jet stability
title On the Stability of the Melt Jet Stream during Casting of Metallic Glass Wires
title_full On the Stability of the Melt Jet Stream during Casting of Metallic Glass Wires
title_fullStr On the Stability of the Melt Jet Stream during Casting of Metallic Glass Wires
title_full_unstemmed On the Stability of the Melt Jet Stream during Casting of Metallic Glass Wires
title_short On the Stability of the Melt Jet Stream during Casting of Metallic Glass Wires
title_sort on the stability of the melt jet stream during casting of metallic glass wires
topic metallic glass
amorphous alloy
wire casting
multi–strand casting
jet stability
url http://www.mdpi.com/2075-4701/5/2/1029
work_keys_str_mv AT ayoolofinjana onthestabilityofthemeltjetstreamduringcastingofmetallicglasswires
AT nyukyoongvoo onthestabilityofthemeltjetstreamduringcastingofmetallicglasswires