Enhancement of the corrosion resistance of mild steel with femtosecond laser- nanostructuring and CrCoNi medium entropy alloy coating

In this work, the corrosion resistance of mild steel surface nanostructured with a femtosecond laser and coated with high corrosion resistant CrCoNi (CCN) medium entropy alloy through magnetron sputtering is studied. Substantial improvement in corrosion protection was achieved by applying a combinat...

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Main Authors: Shahbaz Ahmad, Waqas Ahmad, Aya Abu Baker, Mehmet Egilmez, Wael Abuzaid, Mehmet Fatih Orhan, Taleb Ibrahim, Mustafa Khamis, Ali. S. Alnaser
Format: Article
Language:English
Published: Elsevier 2022-12-01
Series:Applied Surface Science Advances
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666523922001118
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author Shahbaz Ahmad
Waqas Ahmad
Aya Abu Baker
Mehmet Egilmez
Wael Abuzaid
Mehmet Fatih Orhan
Taleb Ibrahim
Mustafa Khamis
Ali. S. Alnaser
author_facet Shahbaz Ahmad
Waqas Ahmad
Aya Abu Baker
Mehmet Egilmez
Wael Abuzaid
Mehmet Fatih Orhan
Taleb Ibrahim
Mustafa Khamis
Ali. S. Alnaser
author_sort Shahbaz Ahmad
collection DOAJ
description In this work, the corrosion resistance of mild steel surface nanostructured with a femtosecond laser and coated with high corrosion resistant CrCoNi (CCN) medium entropy alloy through magnetron sputtering is studied. Substantial improvement in corrosion protection was achieved by applying a combination of high-power femtosecond laser surface nano-structuring at ambient conditions and thin-film coating with (CCN) medium entropy alloy. XRD analysis revealed that femtosecond laser structuring increases the susceptibility of the surfaces to Fe2O3 nucleation through oxidation. The surface wettability measurements and electrochemical polarization tests revealed that the combined approach of femtosecond laser structuring and magnetron sputter coating is the best for desired high corrosion resistance. Through this novel method, the resulting corrosion resistance of mild steel was improved by more than one-fold. The results are explained considering the detailed microstructural analysis. The presented findings open new possibilities for corrosion prevention using a combination of new powerful technologies that yield to unprecedented corrosion-inhibition efficacy.
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spelling doaj.art-fc429de8b89f4f0dbb888b2904c886a82022-12-22T04:19:46ZengElsevierApplied Surface Science Advances2666-52392022-12-0112100321Enhancement of the corrosion resistance of mild steel with femtosecond laser- nanostructuring and CrCoNi medium entropy alloy coatingShahbaz Ahmad0Waqas Ahmad1Aya Abu Baker2Mehmet Egilmez3Wael Abuzaid4Mehmet Fatih Orhan5Taleb Ibrahim6Mustafa Khamis7Ali. S. Alnaser8Department of Physics, American University of Sharjah, Sharjah 26666, United Arab Emirates; Materials Science and Engineering Program, College of Arts and Sciences, American University of Sharjah, Sharjah 26666, United Arab EmiratesDepartment of Physics, American University of Sharjah, Sharjah 26666, United Arab Emirates; Materials Science and Engineering Program, College of Arts and Sciences, American University of Sharjah, Sharjah 26666, United Arab EmiratesDepartment of Physics, American University of Sharjah, Sharjah 26666, United Arab EmiratesDepartment of Physics, American University of Sharjah, Sharjah 26666, United Arab Emirates; Materials Science and Engineering Program, College of Arts and Sciences, American University of Sharjah, Sharjah 26666, United Arab Emirates; Corresponding author at: Department of Physics, American University of Sharjah, Sharjah 26666, United Arab Emirates.Materials Science and Engineering Program, College of Arts and Sciences, American University of Sharjah, Sharjah 26666, United Arab Emirates; Department of Mechanical Engineering, American University of Sharjah, Sharjah 26666, United Arab EmiratesMaterials Science and Engineering Program, College of Arts and Sciences, American University of Sharjah, Sharjah 26666, United Arab Emirates; Department of Mechanical Engineering, American University of Sharjah, Sharjah 26666, United Arab EmiratesMaterials Science and Engineering Program, College of Arts and Sciences, American University of Sharjah, Sharjah 26666, United Arab Emirates; Department of Chemical Engineering, American University of Sharjah, Sharjah 26666, United Arab EmiratesMaterials Science and Engineering Program, College of Arts and Sciences, American University of Sharjah, Sharjah 26666, United Arab Emirates; Department of Chemistry, Biology and Environmental Sciences, American University of Sharjah, Sharjah 26666, United Arab EmiratesDepartment of Physics, American University of Sharjah, Sharjah 26666, United Arab Emirates; Materials Science and Engineering Program, College of Arts and Sciences, American University of Sharjah, Sharjah 26666, United Arab EmiratesIn this work, the corrosion resistance of mild steel surface nanostructured with a femtosecond laser and coated with high corrosion resistant CrCoNi (CCN) medium entropy alloy through magnetron sputtering is studied. Substantial improvement in corrosion protection was achieved by applying a combination of high-power femtosecond laser surface nano-structuring at ambient conditions and thin-film coating with (CCN) medium entropy alloy. XRD analysis revealed that femtosecond laser structuring increases the susceptibility of the surfaces to Fe2O3 nucleation through oxidation. The surface wettability measurements and electrochemical polarization tests revealed that the combined approach of femtosecond laser structuring and magnetron sputter coating is the best for desired high corrosion resistance. Through this novel method, the resulting corrosion resistance of mild steel was improved by more than one-fold. The results are explained considering the detailed microstructural analysis. The presented findings open new possibilities for corrosion prevention using a combination of new powerful technologies that yield to unprecedented corrosion-inhibition efficacy.http://www.sciencedirect.com/science/article/pii/S2666523922001118CoCrNiMedium entropy alloysThin filmsCorrosion resistanceLaser structuringFemtosecond laser
spellingShingle Shahbaz Ahmad
Waqas Ahmad
Aya Abu Baker
Mehmet Egilmez
Wael Abuzaid
Mehmet Fatih Orhan
Taleb Ibrahim
Mustafa Khamis
Ali. S. Alnaser
Enhancement of the corrosion resistance of mild steel with femtosecond laser- nanostructuring and CrCoNi medium entropy alloy coating
Applied Surface Science Advances
CoCrNi
Medium entropy alloys
Thin films
Corrosion resistance
Laser structuring
Femtosecond laser
title Enhancement of the corrosion resistance of mild steel with femtosecond laser- nanostructuring and CrCoNi medium entropy alloy coating
title_full Enhancement of the corrosion resistance of mild steel with femtosecond laser- nanostructuring and CrCoNi medium entropy alloy coating
title_fullStr Enhancement of the corrosion resistance of mild steel with femtosecond laser- nanostructuring and CrCoNi medium entropy alloy coating
title_full_unstemmed Enhancement of the corrosion resistance of mild steel with femtosecond laser- nanostructuring and CrCoNi medium entropy alloy coating
title_short Enhancement of the corrosion resistance of mild steel with femtosecond laser- nanostructuring and CrCoNi medium entropy alloy coating
title_sort enhancement of the corrosion resistance of mild steel with femtosecond laser nanostructuring and crconi medium entropy alloy coating
topic CoCrNi
Medium entropy alloys
Thin films
Corrosion resistance
Laser structuring
Femtosecond laser
url http://www.sciencedirect.com/science/article/pii/S2666523922001118
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