Transcritical Behavior of Methane in the Cooling Jacket of a Liquid-Oxygen/Liquid-Methane Rocket-Engine Demonstrator

The successful design of a liquid rocket engine is strictly linked to the development of efficient cooling systems, able to dissipate huge thermal loads coming from the combustion in the thrust chamber. Generally, cooling architectures are based on regenerative strategies, adopting fuels as coolants...

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Main Authors: Daniele Ricci, Francesco Battista, Manrico Fragiacomo
Format: Article
Language:English
Published: MDPI AG 2022-06-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/12/4190
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author Daniele Ricci
Francesco Battista
Manrico Fragiacomo
author_facet Daniele Ricci
Francesco Battista
Manrico Fragiacomo
author_sort Daniele Ricci
collection DOAJ
description The successful design of a liquid rocket engine is strictly linked to the development of efficient cooling systems, able to dissipate huge thermal loads coming from the combustion in the thrust chamber. Generally, cooling architectures are based on regenerative strategies, adopting fuels as coolants; and on cooling jackets, including several narrow axial channels allocated around the thrust chambers. Moreover, since cryogenic fuels are used, as in the case of oxygen/methane-based liquid rocket engines, the refrigerant is injected in liquid phase at supercritical pressure conditions and heated by the thermal load coming from the combustion chamber, which tends to experience transcritical conditions until behaving as a supercritical vapor before exiting the cooling jacket. The comprehension of fluid behavior inside the cooling jackets of liquid-oxygen/methane rocket engines as a function of different operative conditions represents not only a current topic but a critical issue for the development of future propulsion systems. Hence, the current manuscript discusses the results concerning the cooling jacket equipping the liquid-oxygen/liquid-methane demonstrator, designed and manufactured within the scope of HYPROB-NEW Italian Project. In particular, numerical results considering the nominal operating conditions and the influence of variables, such as the inlet temperature and pressure values of refrigerant as well as mass-flow rate, are shown to discuss the fluid transcritical behavior inside the cooling channels and give indications on the numerical methodologies, supporting the design of liquid-oxygen/liquid-methane rocket-engine cooling systems. Validation has been accomplished by means of experimental results obtained through a specific test article, provided with a cooling channel, characterized by dimensions representative of HYPROB DEMO-0A regenerative combustion chamber.
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spelling doaj.art-fc6374baa338432384011008ee4907ab2023-11-23T16:27:07ZengMDPI AGEnergies1996-10732022-06-011512419010.3390/en15124190Transcritical Behavior of Methane in the Cooling Jacket of a Liquid-Oxygen/Liquid-Methane Rocket-Engine DemonstratorDaniele Ricci0Francesco Battista1Manrico Fragiacomo2CIRA—Centro Italiano Ricerche Aerospaziali-Via Maiorise, 81043 Capua, ItalyCIRA—Centro Italiano Ricerche Aerospaziali-Via Maiorise, 81043 Capua, ItalyCIRA—Centro Italiano Ricerche Aerospaziali-Via Maiorise, 81043 Capua, ItalyThe successful design of a liquid rocket engine is strictly linked to the development of efficient cooling systems, able to dissipate huge thermal loads coming from the combustion in the thrust chamber. Generally, cooling architectures are based on regenerative strategies, adopting fuels as coolants; and on cooling jackets, including several narrow axial channels allocated around the thrust chambers. Moreover, since cryogenic fuels are used, as in the case of oxygen/methane-based liquid rocket engines, the refrigerant is injected in liquid phase at supercritical pressure conditions and heated by the thermal load coming from the combustion chamber, which tends to experience transcritical conditions until behaving as a supercritical vapor before exiting the cooling jacket. The comprehension of fluid behavior inside the cooling jackets of liquid-oxygen/methane rocket engines as a function of different operative conditions represents not only a current topic but a critical issue for the development of future propulsion systems. Hence, the current manuscript discusses the results concerning the cooling jacket equipping the liquid-oxygen/liquid-methane demonstrator, designed and manufactured within the scope of HYPROB-NEW Italian Project. In particular, numerical results considering the nominal operating conditions and the influence of variables, such as the inlet temperature and pressure values of refrigerant as well as mass-flow rate, are shown to discuss the fluid transcritical behavior inside the cooling channels and give indications on the numerical methodologies, supporting the design of liquid-oxygen/liquid-methane rocket-engine cooling systems. Validation has been accomplished by means of experimental results obtained through a specific test article, provided with a cooling channel, characterized by dimensions representative of HYPROB DEMO-0A regenerative combustion chamber.https://www.mdpi.com/1996-1073/15/12/4190liquid rocket enginethrust chamber thermal controlcooling jacket verificationregenerative coolingmethane transcritical behavior
spellingShingle Daniele Ricci
Francesco Battista
Manrico Fragiacomo
Transcritical Behavior of Methane in the Cooling Jacket of a Liquid-Oxygen/Liquid-Methane Rocket-Engine Demonstrator
Energies
liquid rocket engine
thrust chamber thermal control
cooling jacket verification
regenerative cooling
methane transcritical behavior
title Transcritical Behavior of Methane in the Cooling Jacket of a Liquid-Oxygen/Liquid-Methane Rocket-Engine Demonstrator
title_full Transcritical Behavior of Methane in the Cooling Jacket of a Liquid-Oxygen/Liquid-Methane Rocket-Engine Demonstrator
title_fullStr Transcritical Behavior of Methane in the Cooling Jacket of a Liquid-Oxygen/Liquid-Methane Rocket-Engine Demonstrator
title_full_unstemmed Transcritical Behavior of Methane in the Cooling Jacket of a Liquid-Oxygen/Liquid-Methane Rocket-Engine Demonstrator
title_short Transcritical Behavior of Methane in the Cooling Jacket of a Liquid-Oxygen/Liquid-Methane Rocket-Engine Demonstrator
title_sort transcritical behavior of methane in the cooling jacket of a liquid oxygen liquid methane rocket engine demonstrator
topic liquid rocket engine
thrust chamber thermal control
cooling jacket verification
regenerative cooling
methane transcritical behavior
url https://www.mdpi.com/1996-1073/15/12/4190
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AT manricofragiacomo transcriticalbehaviorofmethaneinthecoolingjacketofaliquidoxygenliquidmethanerocketenginedemonstrator