Application of response surface methodology to establish friction model of upset forging
In this study, upset forging experiments were performed on various uneven boundary frictional conditions generated using combinations of dies and specimens with differing surface conditions. Experimental points were established based on the experimental results as a regression using the response sur...
| Main Authors: | , |
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| Format: | Article |
| Language: | English |
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SAGE Publishing
2018-03-01
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| Series: | Advances in Mechanical Engineering |
| Online Access: | https://doi.org/10.1177/1687814018766744 |
| _version_ | 1818301104380706816 |
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| author | Jia-Jyun Hong Wei-Ching Yeh |
| author_facet | Jia-Jyun Hong Wei-Ching Yeh |
| author_sort | Jia-Jyun Hong |
| collection | DOAJ |
| description | In this study, upset forging experiments were performed on various uneven boundary frictional conditions generated using combinations of dies and specimens with differing surface conditions. Experimental points were established based on the experimental results as a regression using the response surface methodology and three-level full-factorial design of experiments. A regression model was constructed from a second-order model with interactive components by adopting a pointer variable and different qualitative parameters. Furthermore, a general regression model involving both frictional isotropy and anisotropy was constructed to predict the plastic deformation of materials after upset forging. The validity of the general regression model for the deformation of a forged piece was examined by conducting a finite-element analysis using the DEFORM-3D software. The simulation results demonstrate the reliability of the model in predicting the inhomogeneous friction pattern from the observed agreement between the finite-element analysis and experimental results. |
| first_indexed | 2024-12-13T05:17:42Z |
| format | Article |
| id | doaj.art-fcb47dd96f5d4a6b9cd1143ce100d8c8 |
| institution | Directory Open Access Journal |
| issn | 1687-8140 |
| language | English |
| last_indexed | 2024-12-13T05:17:42Z |
| publishDate | 2018-03-01 |
| publisher | SAGE Publishing |
| record_format | Article |
| series | Advances in Mechanical Engineering |
| spelling | doaj.art-fcb47dd96f5d4a6b9cd1143ce100d8c82022-12-21T23:58:24ZengSAGE PublishingAdvances in Mechanical Engineering1687-81402018-03-011010.1177/1687814018766744Application of response surface methodology to establish friction model of upset forgingJia-Jyun HongWei-Ching YehIn this study, upset forging experiments were performed on various uneven boundary frictional conditions generated using combinations of dies and specimens with differing surface conditions. Experimental points were established based on the experimental results as a regression using the response surface methodology and three-level full-factorial design of experiments. A regression model was constructed from a second-order model with interactive components by adopting a pointer variable and different qualitative parameters. Furthermore, a general regression model involving both frictional isotropy and anisotropy was constructed to predict the plastic deformation of materials after upset forging. The validity of the general regression model for the deformation of a forged piece was examined by conducting a finite-element analysis using the DEFORM-3D software. The simulation results demonstrate the reliability of the model in predicting the inhomogeneous friction pattern from the observed agreement between the finite-element analysis and experimental results.https://doi.org/10.1177/1687814018766744 |
| spellingShingle | Jia-Jyun Hong Wei-Ching Yeh Application of response surface methodology to establish friction model of upset forging Advances in Mechanical Engineering |
| title | Application of response surface methodology to establish friction model of upset forging |
| title_full | Application of response surface methodology to establish friction model of upset forging |
| title_fullStr | Application of response surface methodology to establish friction model of upset forging |
| title_full_unstemmed | Application of response surface methodology to establish friction model of upset forging |
| title_short | Application of response surface methodology to establish friction model of upset forging |
| title_sort | application of response surface methodology to establish friction model of upset forging |
| url | https://doi.org/10.1177/1687814018766744 |
| work_keys_str_mv | AT jiajyunhong applicationofresponsesurfacemethodologytoestablishfrictionmodelofupsetforging AT weichingyeh applicationofresponsesurfacemethodologytoestablishfrictionmodelofupsetforging |