Performance and optimization design of high-strength geopolymer cold-bonded lightweight aggregate: Effect of silica fume

Geopolymer cold-bonded aggregate (GCBA) is a new artificial aggregate manufactured by agglomeration of aluminosilicate precursor powder hardened by alkali activation. This paper presents a multi-objective material design procedure for GCBA based on the simplex centroid design method, using metakaoli...

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Main Authors: Huan-Sheng Huang, Hai-Yan Zhang, Yan-Mei Lv, Yao-Jia Chen
Format: Article
Language:English
Published: Elsevier 2023-07-01
Series:Case Studies in Construction Materials
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214509523002267
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author Huan-Sheng Huang
Hai-Yan Zhang
Yan-Mei Lv
Yao-Jia Chen
author_facet Huan-Sheng Huang
Hai-Yan Zhang
Yan-Mei Lv
Yao-Jia Chen
author_sort Huan-Sheng Huang
collection DOAJ
description Geopolymer cold-bonded aggregate (GCBA) is a new artificial aggregate manufactured by agglomeration of aluminosilicate precursor powder hardened by alkali activation. This paper presents a multi-objective material design procedure for GCBA based on the simplex centroid design method, using metakaolin (MK), fly ash (FA), and silica fume (SF) as the ternary precursor materials. Based on the test data from 10 groups of GCBAs with designed compositions and response surface models established thereby, the optimal composition domain of the precursors was determined and experimentally validated. The effect of the precursor composition, especially the content of SF, on the performance of GCBA was evaluated. Results showed that in the optimal composition domain of the precursor (36–48 wt% of MK, 33–46 wt% of FA, and 15–24 wt% of SF), the developed GCBA achieved the given high-performance targets of bulk crushing strength higher than 21.0 MPa, the loose bulk density less than 1200 kg/m3, and water absorption less than 10%. SF content (Si/Al ratio) has a great influence on the performance of GCBA: a suitable amount of the incorporated SF (Si/Al<1.7) promoted the formation of K-A-S-H gels in GCBA, leading to an increase in strength and density, and a decrease in water absorption; while excessive SF (Si/Al>1.7) induced a self-foaming reaction, resulting in a porous microstructure and reduced strength and density.
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spelling doaj.art-fccd6f5e6d7c4ae5a6baa610b6c9209d2023-06-21T06:54:16ZengElsevierCase Studies in Construction Materials2214-50952023-07-0118e02047Performance and optimization design of high-strength geopolymer cold-bonded lightweight aggregate: Effect of silica fumeHuan-Sheng Huang0Hai-Yan Zhang1Yan-Mei Lv2Yao-Jia Chen3State Key Laboratory of Subtropical Building Science, South China University of Technology, Guangzhou 510641, PR ChinaGuangdong Provincial Key Laboratory of Modern Civil Engineering Technology, South China University of Technology, Guangzhou 510641, PR China; Corresponding author.Guangdong Provincial Key Laboratory of Modern Civil Engineering Technology, South China University of Technology, Guangzhou 510641, PR China; College of Water Conservancy and Civil Engineering, South China Agricultural University, Guangzhou 510642, PR ChinaKey Laboratory of Urban Security and Disaster Engineering of Ministry of Education, Beijing University of Technology, Beijing 100124, PR ChinaGeopolymer cold-bonded aggregate (GCBA) is a new artificial aggregate manufactured by agglomeration of aluminosilicate precursor powder hardened by alkali activation. This paper presents a multi-objective material design procedure for GCBA based on the simplex centroid design method, using metakaolin (MK), fly ash (FA), and silica fume (SF) as the ternary precursor materials. Based on the test data from 10 groups of GCBAs with designed compositions and response surface models established thereby, the optimal composition domain of the precursors was determined and experimentally validated. The effect of the precursor composition, especially the content of SF, on the performance of GCBA was evaluated. Results showed that in the optimal composition domain of the precursor (36–48 wt% of MK, 33–46 wt% of FA, and 15–24 wt% of SF), the developed GCBA achieved the given high-performance targets of bulk crushing strength higher than 21.0 MPa, the loose bulk density less than 1200 kg/m3, and water absorption less than 10%. SF content (Si/Al ratio) has a great influence on the performance of GCBA: a suitable amount of the incorporated SF (Si/Al<1.7) promoted the formation of K-A-S-H gels in GCBA, leading to an increase in strength and density, and a decrease in water absorption; while excessive SF (Si/Al>1.7) induced a self-foaming reaction, resulting in a porous microstructure and reduced strength and density.http://www.sciencedirect.com/science/article/pii/S2214509523002267GeopolymerCold-bonded aggregateSilica fumeHigh-strengthOptimizationSimplex centroid design
spellingShingle Huan-Sheng Huang
Hai-Yan Zhang
Yan-Mei Lv
Yao-Jia Chen
Performance and optimization design of high-strength geopolymer cold-bonded lightweight aggregate: Effect of silica fume
Case Studies in Construction Materials
Geopolymer
Cold-bonded aggregate
Silica fume
High-strength
Optimization
Simplex centroid design
title Performance and optimization design of high-strength geopolymer cold-bonded lightweight aggregate: Effect of silica fume
title_full Performance and optimization design of high-strength geopolymer cold-bonded lightweight aggregate: Effect of silica fume
title_fullStr Performance and optimization design of high-strength geopolymer cold-bonded lightweight aggregate: Effect of silica fume
title_full_unstemmed Performance and optimization design of high-strength geopolymer cold-bonded lightweight aggregate: Effect of silica fume
title_short Performance and optimization design of high-strength geopolymer cold-bonded lightweight aggregate: Effect of silica fume
title_sort performance and optimization design of high strength geopolymer cold bonded lightweight aggregate effect of silica fume
topic Geopolymer
Cold-bonded aggregate
Silica fume
High-strength
Optimization
Simplex centroid design
url http://www.sciencedirect.com/science/article/pii/S2214509523002267
work_keys_str_mv AT huanshenghuang performanceandoptimizationdesignofhighstrengthgeopolymercoldbondedlightweightaggregateeffectofsilicafume
AT haiyanzhang performanceandoptimizationdesignofhighstrengthgeopolymercoldbondedlightweightaggregateeffectofsilicafume
AT yanmeilv performanceandoptimizationdesignofhighstrengthgeopolymercoldbondedlightweightaggregateeffectofsilicafume
AT yaojiachen performanceandoptimizationdesignofhighstrengthgeopolymercoldbondedlightweightaggregateeffectofsilicafume