Phosgene-free synthesis of N-methyl-N′,N′-diphenylurea

Akardite II (AK-II, N-methyl-N′,N′-diphenylurea) is a well-known stabilizer for nitrocellulose (NC) propellants as it scavenges NOx. Currently, AK-II is produced using phosgene, a highly toxic gas. An alternative, two-step synthesis route is presented here that does not rely on phosgene. First, symm...

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Main Authors: E.P. van Geest, J.J.M.H. van den Elshout, J.F. Zevenbergen, A.E.D.M. van der Heijden
Format: Article
Language:English
Published: Elsevier 2022-01-01
Series:Current Research in Green and Sustainable Chemistry
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666086522000789
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author E.P. van Geest
J.J.M.H. van den Elshout
J.F. Zevenbergen
A.E.D.M. van der Heijden
author_facet E.P. van Geest
J.J.M.H. van den Elshout
J.F. Zevenbergen
A.E.D.M. van der Heijden
author_sort E.P. van Geest
collection DOAJ
description Akardite II (AK-II, N-methyl-N′,N′-diphenylurea) is a well-known stabilizer for nitrocellulose (NC) propellants as it scavenges NOx. Currently, AK-II is produced using phosgene, a highly toxic gas. An alternative, two-step synthesis route is presented here that does not rely on phosgene. First, symmetrical organic carbonates (R2CO3, with R ​= ​Me, Et, or Ph) and diphenylamine react to form their corresponding carbamates in good yields for R ​= ​Me and Et (80% and 57%) and low yield for R ​= ​Ph (9%), catalyzed by 3-methyl-1-butylimidazolium chloride ([BMIM]Cl). The carbamate species are suggested to be formed in an equilibrium reaction. Evaporation of the alcohol side products pushes the equilibrium to the carbamate product. The second step converts the diphenyl carbamates into the targeted compound by treatment with (mono)methylamine (MMA), with reversed yield trend (4% for R ​= ​Me and Et, 81% for R ​= ​Ph). For the alkyl carbamates, the formation of AK-II appears to run in parallel with an MMA-alkylation reaction, which severely lowers the product yield. Overall, the synthesis of AK-II via the carbamate route is feasible, yet the carbonate side groups should be chosen carefully to obtain a high overall yield.
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spelling doaj.art-fd0f5e567d4f48abbf867fb08983a7ca2022-12-22T03:53:57ZengElsevierCurrent Research in Green and Sustainable Chemistry2666-08652022-01-015100336Phosgene-free synthesis of N-methyl-N′,N′-diphenylureaE.P. van Geest0J.J.M.H. van den Elshout1J.F. Zevenbergen2A.E.D.M. van der Heijden3Netherlands Organization for Applied Scientific Research (TNO), Research Group Energetic Materials, Ypenburgse Boslaan 2, 2496 ZA, The Hague, the Netherlands; Leiden Institute of Chemistry, Leiden University, Einsteinweg 55, 2333 CC, Leiden, the NetherlandsNetherlands Organization for Applied Scientific Research (TNO), Research Group Energetic Materials, Ypenburgse Boslaan 2, 2496 ZA, The Hague, the NetherlandsNetherlands Organization for Applied Scientific Research (TNO), Research Group Energetic Materials, Ypenburgse Boslaan 2, 2496 ZA, The Hague, the NetherlandsNetherlands Organization for Applied Scientific Research (TNO), Research Group Energetic Materials, Ypenburgse Boslaan 2, 2496 ZA, The Hague, the Netherlands; Corresponding author.Akardite II (AK-II, N-methyl-N′,N′-diphenylurea) is a well-known stabilizer for nitrocellulose (NC) propellants as it scavenges NOx. Currently, AK-II is produced using phosgene, a highly toxic gas. An alternative, two-step synthesis route is presented here that does not rely on phosgene. First, symmetrical organic carbonates (R2CO3, with R ​= ​Me, Et, or Ph) and diphenylamine react to form their corresponding carbamates in good yields for R ​= ​Me and Et (80% and 57%) and low yield for R ​= ​Ph (9%), catalyzed by 3-methyl-1-butylimidazolium chloride ([BMIM]Cl). The carbamate species are suggested to be formed in an equilibrium reaction. Evaporation of the alcohol side products pushes the equilibrium to the carbamate product. The second step converts the diphenyl carbamates into the targeted compound by treatment with (mono)methylamine (MMA), with reversed yield trend (4% for R ​= ​Me and Et, 81% for R ​= ​Ph). For the alkyl carbamates, the formation of AK-II appears to run in parallel with an MMA-alkylation reaction, which severely lowers the product yield. Overall, the synthesis of AK-II via the carbamate route is feasible, yet the carbonate side groups should be chosen carefully to obtain a high overall yield.http://www.sciencedirect.com/science/article/pii/S2666086522000789N-Methyl-N′,N′-diphenylureaAkardite IIPhosgene-free synthesis
spellingShingle E.P. van Geest
J.J.M.H. van den Elshout
J.F. Zevenbergen
A.E.D.M. van der Heijden
Phosgene-free synthesis of N-methyl-N′,N′-diphenylurea
Current Research in Green and Sustainable Chemistry
N-Methyl-N′,N′-diphenylurea
Akardite II
Phosgene-free synthesis
title Phosgene-free synthesis of N-methyl-N′,N′-diphenylurea
title_full Phosgene-free synthesis of N-methyl-N′,N′-diphenylurea
title_fullStr Phosgene-free synthesis of N-methyl-N′,N′-diphenylurea
title_full_unstemmed Phosgene-free synthesis of N-methyl-N′,N′-diphenylurea
title_short Phosgene-free synthesis of N-methyl-N′,N′-diphenylurea
title_sort phosgene free synthesis of n methyl n n diphenylurea
topic N-Methyl-N′,N′-diphenylurea
Akardite II
Phosgene-free synthesis
url http://www.sciencedirect.com/science/article/pii/S2666086522000789
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