A High-Reliability RF MEMS Metal-Contact Switch Based on Al-Sc Alloy

This paper presents a new metal-contact RF MEMS switch based on an Al-Sc alloy. The use of an Al-Sc alloy is intended to replace the traditional Au-Au contact, which can greatly improve the hardness of the contact, and thus improve the reliability of the switch. The multi-layer stack structure is ad...

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Main Authors: Zhongxuan Hou, Yongkang Zhang, Chaowei Si, Guowei Han, Yongmei Zhao, Xiaorui Lu, Jiahui Liu, Jin Ning, Tongbo Wei
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/14/6/1098
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author Zhongxuan Hou
Yongkang Zhang
Chaowei Si
Guowei Han
Yongmei Zhao
Xiaorui Lu
Jiahui Liu
Jin Ning
Tongbo Wei
author_facet Zhongxuan Hou
Yongkang Zhang
Chaowei Si
Guowei Han
Yongmei Zhao
Xiaorui Lu
Jiahui Liu
Jin Ning
Tongbo Wei
author_sort Zhongxuan Hou
collection DOAJ
description This paper presents a new metal-contact RF MEMS switch based on an Al-Sc alloy. The use of an Al-Sc alloy is intended to replace the traditional Au-Au contact, which can greatly improve the hardness of the contact, and thus improve the reliability of the switch. The multi-layer stack structure is adopted to achieve the low switch line resistance and hard contact surface. The polyimide sacrificial layer process is developed and optimized, and the RF switches are fabricated and tested for pull-in voltage, S-parameters, and switching time. The switch shows high isolation of more than 24 dB and a low insertion loss of less than 0.9 dB in the frequency range of 0.1–6 GHz.
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spelling doaj.art-fd4f598425eb4eed882cfdc1dd3e175b2023-11-18T11:38:22ZengMDPI AGMicromachines2072-666X2023-05-01146109810.3390/mi14061098A High-Reliability RF MEMS Metal-Contact Switch Based on Al-Sc AlloyZhongxuan Hou0Yongkang Zhang1Chaowei Si2Guowei Han3Yongmei Zhao4Xiaorui Lu5Jiahui Liu6Jin Ning7Tongbo Wei8Engineering Research Center for Semiconductor Integrated Technology, Institute of Semiconductors, Chinese Academy of Sciences, Beijing 100083, ChinaEngineering Research Center for Semiconductor Integrated Technology, Institute of Semiconductors, Chinese Academy of Sciences, Beijing 100083, ChinaEngineering Research Center for Semiconductor Integrated Technology, Institute of Semiconductors, Chinese Academy of Sciences, Beijing 100083, ChinaEngineering Research Center for Semiconductor Integrated Technology, Institute of Semiconductors, Chinese Academy of Sciences, Beijing 100083, ChinaEngineering Research Center for Semiconductor Integrated Technology, Institute of Semiconductors, Chinese Academy of Sciences, Beijing 100083, ChinaEngineering Research Center for Semiconductor Integrated Technology, Institute of Semiconductors, Chinese Academy of Sciences, Beijing 100083, ChinaEngineering Research Center for Semiconductor Integrated Technology, Institute of Semiconductors, Chinese Academy of Sciences, Beijing 100083, ChinaEngineering Research Center for Semiconductor Integrated Technology, Institute of Semiconductors, Chinese Academy of Sciences, Beijing 100083, ChinaResearch and Development Center for Semiconductor Lighting Technology, Institute of Semiconductors, Chinese Academy of Sciences, Beijing 100083, ChinaThis paper presents a new metal-contact RF MEMS switch based on an Al-Sc alloy. The use of an Al-Sc alloy is intended to replace the traditional Au-Au contact, which can greatly improve the hardness of the contact, and thus improve the reliability of the switch. The multi-layer stack structure is adopted to achieve the low switch line resistance and hard contact surface. The polyimide sacrificial layer process is developed and optimized, and the RF switches are fabricated and tested for pull-in voltage, S-parameters, and switching time. The switch shows high isolation of more than 24 dB and a low insertion loss of less than 0.9 dB in the frequency range of 0.1–6 GHz.https://www.mdpi.com/2072-666X/14/6/1098RF MEMSswitchAl-Sc alloyS-parameters
spellingShingle Zhongxuan Hou
Yongkang Zhang
Chaowei Si
Guowei Han
Yongmei Zhao
Xiaorui Lu
Jiahui Liu
Jin Ning
Tongbo Wei
A High-Reliability RF MEMS Metal-Contact Switch Based on Al-Sc Alloy
Micromachines
RF MEMS
switch
Al-Sc alloy
S-parameters
title A High-Reliability RF MEMS Metal-Contact Switch Based on Al-Sc Alloy
title_full A High-Reliability RF MEMS Metal-Contact Switch Based on Al-Sc Alloy
title_fullStr A High-Reliability RF MEMS Metal-Contact Switch Based on Al-Sc Alloy
title_full_unstemmed A High-Reliability RF MEMS Metal-Contact Switch Based on Al-Sc Alloy
title_short A High-Reliability RF MEMS Metal-Contact Switch Based on Al-Sc Alloy
title_sort high reliability rf mems metal contact switch based on al sc alloy
topic RF MEMS
switch
Al-Sc alloy
S-parameters
url https://www.mdpi.com/2072-666X/14/6/1098
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