Mechanical and Tribological Performances of Thermoplastic Polymers Reinforced with Glass Fibres at Variable Fibre Volume Fractions

High wear rates and frictional coefficients have always been the primary reasons for limiting the service life of critical elements such as pumps, couplings, bushings, bearings and gears. The premature and erratic failures are costing the industries extensive amounts of money every year. Additionall...

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Main Authors: Moustafa Mahmoud Yousry Zaghloul, Karen Steel, Martin Veidt, Michael T. Heitzmann
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/15/3/694
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author Moustafa Mahmoud Yousry Zaghloul
Karen Steel
Martin Veidt
Michael T. Heitzmann
author_facet Moustafa Mahmoud Yousry Zaghloul
Karen Steel
Martin Veidt
Michael T. Heitzmann
author_sort Moustafa Mahmoud Yousry Zaghloul
collection DOAJ
description High wear rates and frictional coefficients have always been the primary reasons for limiting the service life of critical elements such as pumps, couplings, bushings, bearings and gears. The premature and erratic failures are costing the industries extensive amounts of money every year. Additionally, under severe service conditions, the wear resistance requirements are higher, which greatly hinders the application of neat thermoplastics in different sectors. Hence, it is vital to enhance the tribological characteristics of thermoplastics. The mechanical and tribological properties of Polyamide 6, Thermoplastic Polyurethane, and glass fibre reinforced (GFR) Polyadmide 6 Composites of variable fibre volume fractions were investigated. Pin specimens of Polyamide 6 reinforced with (25%, 33%, and 50%) by volume of fibres were fabricated by an injection moulding process. The specimens were tested for tensile, compression, hardness, and wear under dry abrasive conditions using a pin-on-disc setup. Furthermore, the samples were scanned using micro-computed tomography (micro-CT), and the worn-out samples were analysed using field emission scanning electron microscopy. The experimental results showed that the fibre volume fraction was inversely proportional to the wear resistance of the prepared composite materials. This research will enable the industry partners to supply cutting-edge technologies to the global oil and gas industry that not only minimizes the well running cost but also improves the well resilience.
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spelling doaj.art-fd9765354fa9484e96da1a1dbd0c73c72023-11-16T17:49:14ZengMDPI AGPolymers2073-43602023-01-0115369410.3390/polym15030694Mechanical and Tribological Performances of Thermoplastic Polymers Reinforced with Glass Fibres at Variable Fibre Volume FractionsMoustafa Mahmoud Yousry Zaghloul0Karen Steel1Martin Veidt2Michael T. Heitzmann3School of Mechanical and Mining Engineering, The University of Queensland, Brisbane 4072, AustraliaSchool of Chemical Engineering, The University of Queensland, Brisbane 4072, AustraliaSchool of Mechanical and Mining Engineering, The University of Queensland, Brisbane 4072, AustraliaSchool of Mechanical and Mining Engineering, The University of Queensland, Brisbane 4072, AustraliaHigh wear rates and frictional coefficients have always been the primary reasons for limiting the service life of critical elements such as pumps, couplings, bushings, bearings and gears. The premature and erratic failures are costing the industries extensive amounts of money every year. Additionally, under severe service conditions, the wear resistance requirements are higher, which greatly hinders the application of neat thermoplastics in different sectors. Hence, it is vital to enhance the tribological characteristics of thermoplastics. The mechanical and tribological properties of Polyamide 6, Thermoplastic Polyurethane, and glass fibre reinforced (GFR) Polyadmide 6 Composites of variable fibre volume fractions were investigated. Pin specimens of Polyamide 6 reinforced with (25%, 33%, and 50%) by volume of fibres were fabricated by an injection moulding process. The specimens were tested for tensile, compression, hardness, and wear under dry abrasive conditions using a pin-on-disc setup. Furthermore, the samples were scanned using micro-computed tomography (micro-CT), and the worn-out samples were analysed using field emission scanning electron microscopy. The experimental results showed that the fibre volume fraction was inversely proportional to the wear resistance of the prepared composite materials. This research will enable the industry partners to supply cutting-edge technologies to the global oil and gas industry that not only minimizes the well running cost but also improves the well resilience.https://www.mdpi.com/2073-4360/15/3/694polyamideman-made fibresthermoplastic compositeswear performancefibre volume fractionwear behaviour
spellingShingle Moustafa Mahmoud Yousry Zaghloul
Karen Steel
Martin Veidt
Michael T. Heitzmann
Mechanical and Tribological Performances of Thermoplastic Polymers Reinforced with Glass Fibres at Variable Fibre Volume Fractions
Polymers
polyamide
man-made fibres
thermoplastic composites
wear performance
fibre volume fraction
wear behaviour
title Mechanical and Tribological Performances of Thermoplastic Polymers Reinforced with Glass Fibres at Variable Fibre Volume Fractions
title_full Mechanical and Tribological Performances of Thermoplastic Polymers Reinforced with Glass Fibres at Variable Fibre Volume Fractions
title_fullStr Mechanical and Tribological Performances of Thermoplastic Polymers Reinforced with Glass Fibres at Variable Fibre Volume Fractions
title_full_unstemmed Mechanical and Tribological Performances of Thermoplastic Polymers Reinforced with Glass Fibres at Variable Fibre Volume Fractions
title_short Mechanical and Tribological Performances of Thermoplastic Polymers Reinforced with Glass Fibres at Variable Fibre Volume Fractions
title_sort mechanical and tribological performances of thermoplastic polymers reinforced with glass fibres at variable fibre volume fractions
topic polyamide
man-made fibres
thermoplastic composites
wear performance
fibre volume fraction
wear behaviour
url https://www.mdpi.com/2073-4360/15/3/694
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AT martinveidt mechanicalandtribologicalperformancesofthermoplasticpolymersreinforcedwithglassfibresatvariablefibrevolumefractions
AT michaeltheitzmann mechanicalandtribologicalperformancesofthermoplasticpolymersreinforcedwithglassfibresatvariablefibrevolumefractions