Facile Synthesis of Functionalised Hyperbranched Polymers for Application as Novel, Low Viscosity Lubricant Formulation Components

A novel, previously unreported, method for synthesising hyperbranched (HB) materials is detailed. Their use as additives to produce lubricant formulations that exhibit enhanced levels of wear protection and improved low-temperature oil viscosity and flow is also reported. The lubricant formulations...

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Main Authors: Sophie R. Goodwin, Amy Stimpson, Richard Moon, Lauren Cowie, Najib Aragrag, Sorin V. Filip, Andrew G. Smith, Derek J. Irvine
Format: Article
Language:English
Published: MDPI AG 2022-09-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/18/3841
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author Sophie R. Goodwin
Amy Stimpson
Richard Moon
Lauren Cowie
Najib Aragrag
Sorin V. Filip
Andrew G. Smith
Derek J. Irvine
author_facet Sophie R. Goodwin
Amy Stimpson
Richard Moon
Lauren Cowie
Najib Aragrag
Sorin V. Filip
Andrew G. Smith
Derek J. Irvine
author_sort Sophie R. Goodwin
collection DOAJ
description A novel, previously unreported, method for synthesising hyperbranched (HB) materials is detailed. Their use as additives to produce lubricant formulations that exhibit enhanced levels of wear protection and improved low-temperature oil viscosity and flow is also reported. The lubricant formulations containing HB additives were found to exhibit both significantly lower viscosities and improved in-use film-forming properties than the current industry standard formulations. To achieve this, alkyl methacrylate oligomers (predominantly dimers and trimers) were synthesised using catalytic chain transfer polymerisation. These were then used as functional chain transfer agents (CTA) to control the polymerisation of divinyl benzene (DVB) monomers to generate highly soluble, high polydispersity HB polymers. The level of dimer/trimer purification applied was varied to define its influence on both these HB resultant structures and the resultant HB additives’ performance as a lubricant additive. It was shown that, while the DVB acted as the backbone of the HB, the base oil solubility of the additive was imparted by the presence of the alkyl chains included in the structure via the use of the oligomeric CTAs.
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spelling doaj.art-fdf148815d1040ee943aec1653d46a3c2023-11-23T18:30:47ZengMDPI AGPolymers2073-43602022-09-011418384110.3390/polym14183841Facile Synthesis of Functionalised Hyperbranched Polymers for Application as Novel, Low Viscosity Lubricant Formulation ComponentsSophie R. Goodwin0Amy Stimpson1Richard Moon2Lauren Cowie3Najib Aragrag4Sorin V. Filip5Andrew G. Smith6Derek J. Irvine7Centre for Additive Manufacturing, Faculty of Engineering, University of Nottingham, University Park, Nottingham NG7 2RD, UKCentre for Additive Manufacturing, Faculty of Engineering, University of Nottingham, University Park, Nottingham NG7 2RD, UKCentre for Additive Manufacturing, Faculty of Engineering, University of Nottingham, University Park, Nottingham NG7 2RD, UKbp Applied Sciences, Innovation & Engineering, Technology Centre, Pangbourne, London SW1Y 4PD, UKbp Applied Sciences, Innovation & Engineering, Technology Centre, Pangbourne, London SW1Y 4PD, UKbp Applied Sciences, Innovation & Engineering, Technology Centre, Pangbourne, London SW1Y 4PD, UKbp Applied Sciences, Innovation & Engineering, Technology Centre, Pangbourne, London SW1Y 4PD, UKCentre for Additive Manufacturing, Faculty of Engineering, University of Nottingham, University Park, Nottingham NG7 2RD, UKA novel, previously unreported, method for synthesising hyperbranched (HB) materials is detailed. Their use as additives to produce lubricant formulations that exhibit enhanced levels of wear protection and improved low-temperature oil viscosity and flow is also reported. The lubricant formulations containing HB additives were found to exhibit both significantly lower viscosities and improved in-use film-forming properties than the current industry standard formulations. To achieve this, alkyl methacrylate oligomers (predominantly dimers and trimers) were synthesised using catalytic chain transfer polymerisation. These were then used as functional chain transfer agents (CTA) to control the polymerisation of divinyl benzene (DVB) monomers to generate highly soluble, high polydispersity HB polymers. The level of dimer/trimer purification applied was varied to define its influence on both these HB resultant structures and the resultant HB additives’ performance as a lubricant additive. It was shown that, while the DVB acted as the backbone of the HB, the base oil solubility of the additive was imparted by the presence of the alkyl chains included in the structure via the use of the oligomeric CTAs.https://www.mdpi.com/2073-4360/14/18/3841hyperbranched polymerscatalytic chain transferlubricantslow viscosity
spellingShingle Sophie R. Goodwin
Amy Stimpson
Richard Moon
Lauren Cowie
Najib Aragrag
Sorin V. Filip
Andrew G. Smith
Derek J. Irvine
Facile Synthesis of Functionalised Hyperbranched Polymers for Application as Novel, Low Viscosity Lubricant Formulation Components
Polymers
hyperbranched polymers
catalytic chain transfer
lubricants
low viscosity
title Facile Synthesis of Functionalised Hyperbranched Polymers for Application as Novel, Low Viscosity Lubricant Formulation Components
title_full Facile Synthesis of Functionalised Hyperbranched Polymers for Application as Novel, Low Viscosity Lubricant Formulation Components
title_fullStr Facile Synthesis of Functionalised Hyperbranched Polymers for Application as Novel, Low Viscosity Lubricant Formulation Components
title_full_unstemmed Facile Synthesis of Functionalised Hyperbranched Polymers for Application as Novel, Low Viscosity Lubricant Formulation Components
title_short Facile Synthesis of Functionalised Hyperbranched Polymers for Application as Novel, Low Viscosity Lubricant Formulation Components
title_sort facile synthesis of functionalised hyperbranched polymers for application as novel low viscosity lubricant formulation components
topic hyperbranched polymers
catalytic chain transfer
lubricants
low viscosity
url https://www.mdpi.com/2073-4360/14/18/3841
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