Metrological X-ray computed tomography for fiber geometrical characterization and mechanical properties prediction in fiber-reinforced plastic parts

Injection-molded fiber-reinforced thermoplastic parts are increasingly used in several industrial applications thanks to their low weight, high mechanical properties, vast design possibilities, and reduced costs. However, the geometrical characteristics of fibers (i.e. fiber orientation, length, and...

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Main Authors: Filippo Zanini, Marco Sorgato, Giovanni Lucchetta, Simone Carmignato
Format: Article
Language:English
Published: Elsevier 2023-12-01
Series:Polymer Testing
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0142941823003434
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author Filippo Zanini
Marco Sorgato
Giovanni Lucchetta
Simone Carmignato
author_facet Filippo Zanini
Marco Sorgato
Giovanni Lucchetta
Simone Carmignato
author_sort Filippo Zanini
collection DOAJ
description Injection-molded fiber-reinforced thermoplastic parts are increasingly used in several industrial applications thanks to their low weight, high mechanical properties, vast design possibilities, and reduced costs. However, the geometrical characteristics of fibers (i.e. fiber orientation, length, and concentration) have a considerable impact on the mechanical properties of the fabricated parts. The conventional methods used to study the relationship between the fiber characteristics and the resulting mechanical properties typically rely on destructive and time-consuming techniques. Micro X-ray computed tomography, instead, allows performing non-destructive measurements of the geometrical characteristics of fibers. Nevertheless, tomographic measurements are still affected by a consistent number of influence factors, hindering the results accuracy. This work proposes a methodology to verify and enhance the accuracy of tomographic fiber geometrical measurements as well as to determine their uncertainty. The improved outcomes are then exploited to accurately predict the mechanical properties of injection-molded glass-fiber-reinforced specimens characterized by different fiber volume fractions.
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spelling doaj.art-fdfd25b73b174dbd83ad8f3fa5f09a362023-12-15T07:22:21ZengElsevierPolymer Testing0142-94182023-12-01129108263Metrological X-ray computed tomography for fiber geometrical characterization and mechanical properties prediction in fiber-reinforced plastic partsFilippo Zanini0Marco Sorgato1Giovanni Lucchetta2Simone Carmignato3Department of Management and Engineering, University of Padua, Vicenza, Italy; Corresponding author.Department of Industrial Engineering, University of Padua, Padova, ItalyDepartment of Industrial Engineering, University of Padua, Padova, ItalyDepartment of Management and Engineering, University of Padua, Vicenza, ItalyInjection-molded fiber-reinforced thermoplastic parts are increasingly used in several industrial applications thanks to their low weight, high mechanical properties, vast design possibilities, and reduced costs. However, the geometrical characteristics of fibers (i.e. fiber orientation, length, and concentration) have a considerable impact on the mechanical properties of the fabricated parts. The conventional methods used to study the relationship between the fiber characteristics and the resulting mechanical properties typically rely on destructive and time-consuming techniques. Micro X-ray computed tomography, instead, allows performing non-destructive measurements of the geometrical characteristics of fibers. Nevertheless, tomographic measurements are still affected by a consistent number of influence factors, hindering the results accuracy. This work proposes a methodology to verify and enhance the accuracy of tomographic fiber geometrical measurements as well as to determine their uncertainty. The improved outcomes are then exploited to accurately predict the mechanical properties of injection-molded glass-fiber-reinforced specimens characterized by different fiber volume fractions.http://www.sciencedirect.com/science/article/pii/S0142941823003434X-ray computed tomographyMetrologyFiber-reinforced plasticsInjection moldingFiber measurementMechanical properties
spellingShingle Filippo Zanini
Marco Sorgato
Giovanni Lucchetta
Simone Carmignato
Metrological X-ray computed tomography for fiber geometrical characterization and mechanical properties prediction in fiber-reinforced plastic parts
Polymer Testing
X-ray computed tomography
Metrology
Fiber-reinforced plastics
Injection molding
Fiber measurement
Mechanical properties
title Metrological X-ray computed tomography for fiber geometrical characterization and mechanical properties prediction in fiber-reinforced plastic parts
title_full Metrological X-ray computed tomography for fiber geometrical characterization and mechanical properties prediction in fiber-reinforced plastic parts
title_fullStr Metrological X-ray computed tomography for fiber geometrical characterization and mechanical properties prediction in fiber-reinforced plastic parts
title_full_unstemmed Metrological X-ray computed tomography for fiber geometrical characterization and mechanical properties prediction in fiber-reinforced plastic parts
title_short Metrological X-ray computed tomography for fiber geometrical characterization and mechanical properties prediction in fiber-reinforced plastic parts
title_sort metrological x ray computed tomography for fiber geometrical characterization and mechanical properties prediction in fiber reinforced plastic parts
topic X-ray computed tomography
Metrology
Fiber-reinforced plastics
Injection molding
Fiber measurement
Mechanical properties
url http://www.sciencedirect.com/science/article/pii/S0142941823003434
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AT giovannilucchetta metrologicalxraycomputedtomographyforfibergeometricalcharacterizationandmechanicalpropertiespredictioninfiberreinforcedplasticparts
AT simonecarmignato metrologicalxraycomputedtomographyforfibergeometricalcharacterizationandmechanicalpropertiespredictioninfiberreinforcedplasticparts