Application of Adaptive Neuro-Fuzzy Inference System for Prediction of Surface Roughness in Incremental Sheet Metal Forming Process

In manufacturing processes, surface finish of a product is very crucial in determining the quality. Therefore, the surface quality including the surface roughness is still the most important obstacles against the incremental sheet metal forming (ISMF) process. As a consequence, the possibility to pr...

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Main Authors: Aws K. Ibrahim, Wisam K. Hamdan
Format: Article
Language:English
Published: Unviversity of Technology- Iraq 2015-02-01
Series:Engineering and Technology Journal
Subjects:
Online Access:https://etj.uotechnology.edu.iq/article_101907_b55ec468f49aea2d5627b712d71517b0.pdf
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author Aws K. Ibrahim
Wisam K. Hamdan
author_facet Aws K. Ibrahim
Wisam K. Hamdan
author_sort Aws K. Ibrahim
collection DOAJ
description In manufacturing processes, surface finish of a product is very crucial in determining the quality. Therefore, the surface quality including the surface roughness is still the most important obstacles against the incremental sheet metal forming (ISMF) process. As a consequence, the possibility to predict the surface roughness values in incremental forming and to correlate these values with the forming parameters can be useful in order to control this important target. Accordingly, an adaptive neuro-fuzzy inference system (ANFIS) is used to predict the surface roughness of parts produced by single-point incremental forming (SPIF) process. The hybrid learning algorithm is applied in ANFIS to determine the most suitable membership functions (MFs) and to simultaneously find the optimal premise and consequent parameters by directly minimizing the root mean squared error (RMSE) as a performance criterion. In order to achieve this target, five forming parameters, namely (tool diameter, incremental step size, tool shape, rotational speed and slope angle) are studied to form pyramid like shapes for the purpose of roughness measurement. Experimental results show that the difference sigmoidal MF gives the minimum RMSE. The predicted surface roughness values using ANFIS are compared with actual data. The comparison indicates that the utilization of difference sigmoidal MF in ANFIS could achieve a satisfactory prediction accuracy using both training and testing data when this MF is adopted. The training and testing prediction accuracy are 95.972% and 85.799% respectively.
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spelling doaj.art-fe21f2ba1fe04ebe9b31f55572de063f2024-02-04T17:28:10ZengUnviversity of Technology- IraqEngineering and Technology Journal1681-69002412-07582015-02-01332A38039910.30684/etj.33.2A.11101907Application of Adaptive Neuro-Fuzzy Inference System for Prediction of Surface Roughness in Incremental Sheet Metal Forming ProcessAws K. IbrahimWisam K. HamdanIn manufacturing processes, surface finish of a product is very crucial in determining the quality. Therefore, the surface quality including the surface roughness is still the most important obstacles against the incremental sheet metal forming (ISMF) process. As a consequence, the possibility to predict the surface roughness values in incremental forming and to correlate these values with the forming parameters can be useful in order to control this important target. Accordingly, an adaptive neuro-fuzzy inference system (ANFIS) is used to predict the surface roughness of parts produced by single-point incremental forming (SPIF) process. The hybrid learning algorithm is applied in ANFIS to determine the most suitable membership functions (MFs) and to simultaneously find the optimal premise and consequent parameters by directly minimizing the root mean squared error (RMSE) as a performance criterion. In order to achieve this target, five forming parameters, namely (tool diameter, incremental step size, tool shape, rotational speed and slope angle) are studied to form pyramid like shapes for the purpose of roughness measurement. Experimental results show that the difference sigmoidal MF gives the minimum RMSE. The predicted surface roughness values using ANFIS are compared with actual data. The comparison indicates that the utilization of difference sigmoidal MF in ANFIS could achieve a satisfactory prediction accuracy using both training and testing data when this MF is adopted. The training and testing prediction accuracy are 95.972% and 85.799% respectively.https://etj.uotechnology.edu.iq/article_101907_b55ec468f49aea2d5627b712d71517b0.pdfadaptive neurofuzzy inference systemincremental sheet metal formingsinglepoint incremental formingmembership functionroot mean squared error
spellingShingle Aws K. Ibrahim
Wisam K. Hamdan
Application of Adaptive Neuro-Fuzzy Inference System for Prediction of Surface Roughness in Incremental Sheet Metal Forming Process
Engineering and Technology Journal
adaptive neuro
fuzzy inference system
incremental sheet metal forming
single
point incremental forming
membership function
root mean squared error
title Application of Adaptive Neuro-Fuzzy Inference System for Prediction of Surface Roughness in Incremental Sheet Metal Forming Process
title_full Application of Adaptive Neuro-Fuzzy Inference System for Prediction of Surface Roughness in Incremental Sheet Metal Forming Process
title_fullStr Application of Adaptive Neuro-Fuzzy Inference System for Prediction of Surface Roughness in Incremental Sheet Metal Forming Process
title_full_unstemmed Application of Adaptive Neuro-Fuzzy Inference System for Prediction of Surface Roughness in Incremental Sheet Metal Forming Process
title_short Application of Adaptive Neuro-Fuzzy Inference System for Prediction of Surface Roughness in Incremental Sheet Metal Forming Process
title_sort application of adaptive neuro fuzzy inference system for prediction of surface roughness in incremental sheet metal forming process
topic adaptive neuro
fuzzy inference system
incremental sheet metal forming
single
point incremental forming
membership function
root mean squared error
url https://etj.uotechnology.edu.iq/article_101907_b55ec468f49aea2d5627b712d71517b0.pdf
work_keys_str_mv AT awskibrahim applicationofadaptiveneurofuzzyinferencesystemforpredictionofsurfaceroughnessinincrementalsheetmetalformingprocess
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