Design and Optimization of Rice Grain Screening System Based on DEM–CFD Coupled Rice Seed Testing Platform

Targeting the problems of low precision and heavy workload in conventional screening of filled and unfilled grain in single-plant rice testing, a screening system for filled and unfilled grain was designed based on the coupling of the wind and gravity fields. In this study, the motion state of fille...

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Main Authors: Hao Dong, Baofeng Zhang, Tao Jiang, Yifu Zhang, Jiwei Qu, Chao Chen, Yawen Xiao, Yuhao Ding, Xiaobo Xi
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Agronomy
Subjects:
Online Access:https://www.mdpi.com/2073-4395/12/12/3069
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author Hao Dong
Baofeng Zhang
Tao Jiang
Yifu Zhang
Jiwei Qu
Chao Chen
Yawen Xiao
Yuhao Ding
Xiaobo Xi
author_facet Hao Dong
Baofeng Zhang
Tao Jiang
Yifu Zhang
Jiwei Qu
Chao Chen
Yawen Xiao
Yuhao Ding
Xiaobo Xi
author_sort Hao Dong
collection DOAJ
description Targeting the problems of low precision and heavy workload in conventional screening of filled and unfilled grain in single-plant rice testing, a screening system for filled and unfilled grain was designed based on the coupling of the wind and gravity fields. In this study, the motion state of filled and unfilled grain in the flow field and the results of screening were analyzed and combined with aerodynamics. In order to reveal the influence law of the structural and working parameters of the screening system on the screening performance and determine the optimal parameter combination, this study conducted a quadratic regression orthogonal rotating center combination test with four factors and three levels based on the DEM–CFD coupling method. The relationship between air inlet wind speed, air cross-section shape, horizontal distance, vertical distance, and removal rate was studied. The results showed that, in a certain range, the removal rate was positively correlated with the section width of the outlet, positively correlated with the wind speed, and negatively correlated with the vertical distance and horizontal distance of the seed-drop outlet. The optimization results showed that, when the section width of the outlet was 75.44 mm, the wind speed was 8.90 m·s<sup>−1</sup>, the transverse distance was 198.78 mm, and, when the vertical distance was 34.87 mm, the screening rate of the screening system could reach 99.6%.
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spelling doaj.art-fe432c2e947a432080fcf0c6a6a144752023-11-24T12:45:55ZengMDPI AGAgronomy2073-43952022-12-011212306910.3390/agronomy12123069Design and Optimization of Rice Grain Screening System Based on DEM–CFD Coupled Rice Seed Testing PlatformHao Dong0Baofeng Zhang1Tao Jiang2Yifu Zhang3Jiwei Qu4Chao Chen5Yawen Xiao6Yuhao Ding7Xiaobo Xi8School of Mechanical Engineering, Yangzhou University, Yangzhou 225127, ChinaSchool of Mechanical Engineering, Yangzhou University, Yangzhou 225127, ChinaSchool of Mechanical Engineering, Yangzhou University, Yangzhou 225127, ChinaSchool of Mechanical Engineering, Yangzhou University, Yangzhou 225127, ChinaSchool of Mechanical Engineering, Yangzhou University, Yangzhou 225127, ChinaSchool of Mechanical Engineering, Yangzhou University, Yangzhou 225127, ChinaSchool of Mechanical Engineering, Yangzhou University, Yangzhou 225127, ChinaSchool of Mechanical Engineering, Yangzhou University, Yangzhou 225127, ChinaSchool of Mechanical Engineering, Yangzhou University, Yangzhou 225127, ChinaTargeting the problems of low precision and heavy workload in conventional screening of filled and unfilled grain in single-plant rice testing, a screening system for filled and unfilled grain was designed based on the coupling of the wind and gravity fields. In this study, the motion state of filled and unfilled grain in the flow field and the results of screening were analyzed and combined with aerodynamics. In order to reveal the influence law of the structural and working parameters of the screening system on the screening performance and determine the optimal parameter combination, this study conducted a quadratic regression orthogonal rotating center combination test with four factors and three levels based on the DEM–CFD coupling method. The relationship between air inlet wind speed, air cross-section shape, horizontal distance, vertical distance, and removal rate was studied. The results showed that, in a certain range, the removal rate was positively correlated with the section width of the outlet, positively correlated with the wind speed, and negatively correlated with the vertical distance and horizontal distance of the seed-drop outlet. The optimization results showed that, when the section width of the outlet was 75.44 mm, the wind speed was 8.90 m·s<sup>−1</sup>, the transverse distance was 198.78 mm, and, when the vertical distance was 34.87 mm, the screening rate of the screening system could reach 99.6%.https://www.mdpi.com/2073-4395/12/12/3069rice assessmentDEM-CFDsingle-plant threshingorthogonal test
spellingShingle Hao Dong
Baofeng Zhang
Tao Jiang
Yifu Zhang
Jiwei Qu
Chao Chen
Yawen Xiao
Yuhao Ding
Xiaobo Xi
Design and Optimization of Rice Grain Screening System Based on DEM–CFD Coupled Rice Seed Testing Platform
Agronomy
rice assessment
DEM-CFD
single-plant threshing
orthogonal test
title Design and Optimization of Rice Grain Screening System Based on DEM–CFD Coupled Rice Seed Testing Platform
title_full Design and Optimization of Rice Grain Screening System Based on DEM–CFD Coupled Rice Seed Testing Platform
title_fullStr Design and Optimization of Rice Grain Screening System Based on DEM–CFD Coupled Rice Seed Testing Platform
title_full_unstemmed Design and Optimization of Rice Grain Screening System Based on DEM–CFD Coupled Rice Seed Testing Platform
title_short Design and Optimization of Rice Grain Screening System Based on DEM–CFD Coupled Rice Seed Testing Platform
title_sort design and optimization of rice grain screening system based on dem cfd coupled rice seed testing platform
topic rice assessment
DEM-CFD
single-plant threshing
orthogonal test
url https://www.mdpi.com/2073-4395/12/12/3069
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