Model and Method of Fault Signal Diagnosis for Blockage and Slippage of Rice Threshing Drum

Rice threshing drum of combine harvester is difficult to monitor and repair the abnormal state in time. When slippage or blockage occurs in the threshing drum, the working efficiency of the threshing drum will reduce seriously, such as the threshing efficiency will decline seriously, and then cleani...

Full description

Bibliographic Details
Main Authors: Shuaihua Hao, Zhong Tang, Songbao Guo, Zhao Ding, Zhan Su
Format: Article
Language:English
Published: MDPI AG 2022-11-01
Series:Agriculture
Subjects:
Online Access:https://www.mdpi.com/2077-0472/12/11/1968
_version_ 1827645253988909056
author Shuaihua Hao
Zhong Tang
Songbao Guo
Zhao Ding
Zhan Su
author_facet Shuaihua Hao
Zhong Tang
Songbao Guo
Zhao Ding
Zhan Su
author_sort Shuaihua Hao
collection DOAJ
description Rice threshing drum of combine harvester is difficult to monitor and repair the abnormal state in time. When slippage or blockage occurs in the threshing drum, the working efficiency of the threshing drum will reduce seriously, such as the threshing efficiency will decline seriously, and then cleaning performance of combine harvester will decline. In order to reveal the vibration characteristics of rice threshing drum under different working conditions and the vibration response state of the drum bearing undergoing different faults occur, the vibration system model of the threshing drum is established in this paper. With the help of the vibration test bench of the multi-stage threshing drum, the vibration signal test of the slippage and blockage of the threshing drum under the belt drive mode is carried out. The results show that the Z direction signal has a vibration peak at the low frequency (25 Hz) when the threshing drum is blocked, the maximum vibration displacement is about 0.55 mm; the Z direction signal signal peak is concentrated at 50 Hz when a slip fault occurs, and the maximum vibration displacement is about 0.184 mm, the fitting effect between frequency and mathematical model is good. The results of this paper reveal the vibration characteristics of the threshing drum under different abnormal working conditions, at the same time provide a theoretical basis for the fault diagnosis of the threshing drum of the combine harvester.
first_indexed 2024-03-09T18:32:48Z
format Article
id doaj.art-fe95fbe3a63041df925ad852e79cd21f
institution Directory Open Access Journal
issn 2077-0472
language English
last_indexed 2024-03-09T18:32:48Z
publishDate 2022-11-01
publisher MDPI AG
record_format Article
series Agriculture
spelling doaj.art-fe95fbe3a63041df925ad852e79cd21f2023-11-24T07:25:55ZengMDPI AGAgriculture2077-04722022-11-011211196810.3390/agriculture12111968Model and Method of Fault Signal Diagnosis for Blockage and Slippage of Rice Threshing DrumShuaihua Hao0Zhong Tang1Songbao Guo2Zhao Ding3Zhan Su4School of Agricultural Engineering, Jiangsu University, Zhenjiang 212013, ChinaSchool of Agricultural Engineering, Jiangsu University, Zhenjiang 212013, ChinaSchool of Agricultural Engineering, Jiangsu University, Zhenjiang 212013, ChinaKey Laboratory of Crop Harvesting Equipment Technology of Zhejiang Province, Jinhua 321017, ChinaKey Laboratory of Crop Harvesting Equipment Technology of Zhejiang Province, Jinhua 321017, ChinaRice threshing drum of combine harvester is difficult to monitor and repair the abnormal state in time. When slippage or blockage occurs in the threshing drum, the working efficiency of the threshing drum will reduce seriously, such as the threshing efficiency will decline seriously, and then cleaning performance of combine harvester will decline. In order to reveal the vibration characteristics of rice threshing drum under different working conditions and the vibration response state of the drum bearing undergoing different faults occur, the vibration system model of the threshing drum is established in this paper. With the help of the vibration test bench of the multi-stage threshing drum, the vibration signal test of the slippage and blockage of the threshing drum under the belt drive mode is carried out. The results show that the Z direction signal has a vibration peak at the low frequency (25 Hz) when the threshing drum is blocked, the maximum vibration displacement is about 0.55 mm; the Z direction signal signal peak is concentrated at 50 Hz when a slip fault occurs, and the maximum vibration displacement is about 0.184 mm, the fitting effect between frequency and mathematical model is good. The results of this paper reveal the vibration characteristics of the threshing drum under different abnormal working conditions, at the same time provide a theoretical basis for the fault diagnosis of the threshing drum of the combine harvester.https://www.mdpi.com/2077-0472/12/11/1968combine harvesterthreshing drumvibration characteristicsresponse modelfailure prediction
spellingShingle Shuaihua Hao
Zhong Tang
Songbao Guo
Zhao Ding
Zhan Su
Model and Method of Fault Signal Diagnosis for Blockage and Slippage of Rice Threshing Drum
Agriculture
combine harvester
threshing drum
vibration characteristics
response model
failure prediction
title Model and Method of Fault Signal Diagnosis for Blockage and Slippage of Rice Threshing Drum
title_full Model and Method of Fault Signal Diagnosis for Blockage and Slippage of Rice Threshing Drum
title_fullStr Model and Method of Fault Signal Diagnosis for Blockage and Slippage of Rice Threshing Drum
title_full_unstemmed Model and Method of Fault Signal Diagnosis for Blockage and Slippage of Rice Threshing Drum
title_short Model and Method of Fault Signal Diagnosis for Blockage and Slippage of Rice Threshing Drum
title_sort model and method of fault signal diagnosis for blockage and slippage of rice threshing drum
topic combine harvester
threshing drum
vibration characteristics
response model
failure prediction
url https://www.mdpi.com/2077-0472/12/11/1968
work_keys_str_mv AT shuaihuahao modelandmethodoffaultsignaldiagnosisforblockageandslippageofricethreshingdrum
AT zhongtang modelandmethodoffaultsignaldiagnosisforblockageandslippageofricethreshingdrum
AT songbaoguo modelandmethodoffaultsignaldiagnosisforblockageandslippageofricethreshingdrum
AT zhaoding modelandmethodoffaultsignaldiagnosisforblockageandslippageofricethreshingdrum
AT zhansu modelandmethodoffaultsignaldiagnosisforblockageandslippageofricethreshingdrum