Synthesis and Characterization of Polymeric Microspheres Template for a Homogeneous and Porous Monolith

Monolith is an emerging technology applicable for separation, filtration, and chromatography due to its interconnected pore structure. However, the current templates used to form monolith pores are associated with poor heat dissipation, uneven pore size distribution, and relatively low mechanical st...

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Main Authors: Nur Faezah Ibadat, Clarence M. Ongkudon, Suryani Saallah, Mailin Misson
Format: Article
Language:English
Published: MDPI AG 2021-10-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/13/21/3639
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author Nur Faezah Ibadat
Clarence M. Ongkudon
Suryani Saallah
Mailin Misson
author_facet Nur Faezah Ibadat
Clarence M. Ongkudon
Suryani Saallah
Mailin Misson
author_sort Nur Faezah Ibadat
collection DOAJ
description Monolith is an emerging technology applicable for separation, filtration, and chromatography due to its interconnected pore structure. However, the current templates used to form monolith pores are associated with poor heat dissipation, uneven pore size distribution, and relatively low mechanical strength during monolith scale-up. Templates made from polymeric microsphere particles were synthesized via a solvent evaporation technique using different types of polymer (polystyrene, polycaprolactone, polypropylene, polyethylene, and poly (vinyl-alcohol) at varied polymer (10–40 wt%) and surfactant (5–10%) concentrations. The resulting microsphere particles were tested as a monolith template for the formation of homogenous pores. Among the tested polymers, polystyrene at 10 wt% concentration demonstrated good particle morphology determined to around 1.94–3.45 µm. The addition of surfactant at a concentration of 7–10 wt% during microsphere synthesis resulted in the formation of well-shaped and non-aggregating microsphere particles. In addition, the template has contributed to the production of porous monoliths with enhanced thermal stability. The thermogravimetric analysis (TGA) indicated monolith degradation between 230 °C and 450 °C, implying the material excellent mechanical strength. The findings of the study provide insightful knowledge on the feasibility of polymeric microsphere particles as a pore-directing template to fabricate monoliths with desired pore structures.
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spelling doaj.art-fef0e3a03d7d4fdd9f8f45c07fb52bec2023-11-22T21:26:34ZengMDPI AGPolymers2073-43602021-10-011321363910.3390/polym13213639Synthesis and Characterization of Polymeric Microspheres Template for a Homogeneous and Porous MonolithNur Faezah Ibadat0Clarence M. Ongkudon1Suryani Saallah2Mailin Misson3Bioprocess Engineering Research Groups, Biotechnology Research Institute, Universiti Malaysia Sabah, Jalan UMS, Kota Kinabalu 88400, Sabah, MalaysiaBioprocess Engineering Research Groups, Biotechnology Research Institute, Universiti Malaysia Sabah, Jalan UMS, Kota Kinabalu 88400, Sabah, MalaysiaBioprocess Engineering Research Groups, Biotechnology Research Institute, Universiti Malaysia Sabah, Jalan UMS, Kota Kinabalu 88400, Sabah, MalaysiaBioprocess Engineering Research Groups, Biotechnology Research Institute, Universiti Malaysia Sabah, Jalan UMS, Kota Kinabalu 88400, Sabah, MalaysiaMonolith is an emerging technology applicable for separation, filtration, and chromatography due to its interconnected pore structure. However, the current templates used to form monolith pores are associated with poor heat dissipation, uneven pore size distribution, and relatively low mechanical strength during monolith scale-up. Templates made from polymeric microsphere particles were synthesized via a solvent evaporation technique using different types of polymer (polystyrene, polycaprolactone, polypropylene, polyethylene, and poly (vinyl-alcohol) at varied polymer (10–40 wt%) and surfactant (5–10%) concentrations. The resulting microsphere particles were tested as a monolith template for the formation of homogenous pores. Among the tested polymers, polystyrene at 10 wt% concentration demonstrated good particle morphology determined to around 1.94–3.45 µm. The addition of surfactant at a concentration of 7–10 wt% during microsphere synthesis resulted in the formation of well-shaped and non-aggregating microsphere particles. In addition, the template has contributed to the production of porous monoliths with enhanced thermal stability. The thermogravimetric analysis (TGA) indicated monolith degradation between 230 °C and 450 °C, implying the material excellent mechanical strength. The findings of the study provide insightful knowledge on the feasibility of polymeric microsphere particles as a pore-directing template to fabricate monoliths with desired pore structures.https://www.mdpi.com/2073-4360/13/21/3639monolithtemplatesmicrospherepolymerhomogeneous poresurfactant
spellingShingle Nur Faezah Ibadat
Clarence M. Ongkudon
Suryani Saallah
Mailin Misson
Synthesis and Characterization of Polymeric Microspheres Template for a Homogeneous and Porous Monolith
Polymers
monolith
templates
microsphere
polymer
homogeneous pore
surfactant
title Synthesis and Characterization of Polymeric Microspheres Template for a Homogeneous and Porous Monolith
title_full Synthesis and Characterization of Polymeric Microspheres Template for a Homogeneous and Porous Monolith
title_fullStr Synthesis and Characterization of Polymeric Microspheres Template for a Homogeneous and Porous Monolith
title_full_unstemmed Synthesis and Characterization of Polymeric Microspheres Template for a Homogeneous and Porous Monolith
title_short Synthesis and Characterization of Polymeric Microspheres Template for a Homogeneous and Porous Monolith
title_sort synthesis and characterization of polymeric microspheres template for a homogeneous and porous monolith
topic monolith
templates
microsphere
polymer
homogeneous pore
surfactant
url https://www.mdpi.com/2073-4360/13/21/3639
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AT clarencemongkudon synthesisandcharacterizationofpolymericmicrospherestemplateforahomogeneousandporousmonolith
AT suryanisaallah synthesisandcharacterizationofpolymericmicrospherestemplateforahomogeneousandporousmonolith
AT mailinmisson synthesisandcharacterizationofpolymericmicrospherestemplateforahomogeneousandporousmonolith