Effect of Heat Treatment on the Microstructure and Hardness of Ni-Based Alloy 718 in a Variable Thickness Geometry Deposited by Powder Fed Directed Energy Deposition

Feature addition to existing parts is a trending application for Directed Energy Deposition (DED) and can be used to add complex geometry features to basic forged geometries with the aim to reduce and simplify the number of processing steps as machining and assembling. However, the mechanical proper...

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Main Authors: Pedro Ramiro, Haize Galarraga, Anabel Pérez-Checa, Mikel Ortiz, Amaia Alberdi, Trunal Bhujangrao, Elena Morales, Eneko Ukar
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/12/6/952
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author Pedro Ramiro
Haize Galarraga
Anabel Pérez-Checa
Mikel Ortiz
Amaia Alberdi
Trunal Bhujangrao
Elena Morales
Eneko Ukar
author_facet Pedro Ramiro
Haize Galarraga
Anabel Pérez-Checa
Mikel Ortiz
Amaia Alberdi
Trunal Bhujangrao
Elena Morales
Eneko Ukar
author_sort Pedro Ramiro
collection DOAJ
description Feature addition to existing parts is a trending application for Directed Energy Deposition (DED) and can be used to add complex geometry features to basic forged geometries with the aim to reduce and simplify the number of processing steps as machining and assembling. However, the mechanical properties of as-deposited Inconel 718 fabricated by Powder-fed Directed Energy Deposition (Powder-fed DED) are far lower than the relevant specifications, making it necessary to apply different heat treatment with the purpose of improving deposited material performance. In addition, the effects of heat treatments in both variable thickness deposited geometry and forge substrate have not been studied. In this study, the effect of heat treatment within the Aerospace Materials Specifications (AMS) for cast and wrought Inconel 718 on the microstructure and hardness of both the Ni-Based Alloy 718 deposited geometry and substrate are analyzed in different parts of the geometry. The microstructure of all samples (as-deposited and heat-treated) is analyzed by Scanning Electron Microscope (SEM) and Energy Dispersive Spectrometer (EDS), confirming the formation of aluminum oxides and titanium nitrides and carbonitrides in the deposited structure.
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spelling doaj.art-ff1842bb2ccb44d6a0925c71a3c2d2ce2023-11-23T17:57:49ZengMDPI AGMetals2075-47012022-05-0112695210.3390/met12060952Effect of Heat Treatment on the Microstructure and Hardness of Ni-Based Alloy 718 in a Variable Thickness Geometry Deposited by Powder Fed Directed Energy DepositionPedro Ramiro0Haize Galarraga1Anabel Pérez-Checa2Mikel Ortiz3Amaia Alberdi4Trunal Bhujangrao5Elena Morales6Eneko Ukar7TECNALIA, Basque Research and Technology Alliance (BRTA), Paseo Mikeletegi 2 and 7, 20009 Donostia-San Sebastian, SpainTECNALIA, Basque Research and Technology Alliance (BRTA), Paseo Mikeletegi 2 and 7, 20009 Donostia-San Sebastian, SpainTECNALIA, Basque Research and Technology Alliance (BRTA), Paseo Mikeletegi 2 and 7, 20009 Donostia-San Sebastian, SpainTECNALIA, Basque Research and Technology Alliance (BRTA), Paseo Mikeletegi 2 and 7, 20009 Donostia-San Sebastian, SpainTECNALIA, Basque Research and Technology Alliance (BRTA), Paseo Mikeletegi 2 and 7, 20009 Donostia-San Sebastian, SpainTECNALIA, Basque Research and Technology Alliance (BRTA), Paseo Mikeletegi 2 and 7, 20009 Donostia-San Sebastian, SpainTECNALIA, Basque Research and Technology Alliance (BRTA), Paseo Mikeletegi 2 and 7, 20009 Donostia-San Sebastian, SpainDepartment of Mechanical Engineering, Faculty of Engineering of Bilbao, University of Basque Country, Alameda de Urquijo s/n, 48013 Bilbao, SpainFeature addition to existing parts is a trending application for Directed Energy Deposition (DED) and can be used to add complex geometry features to basic forged geometries with the aim to reduce and simplify the number of processing steps as machining and assembling. However, the mechanical properties of as-deposited Inconel 718 fabricated by Powder-fed Directed Energy Deposition (Powder-fed DED) are far lower than the relevant specifications, making it necessary to apply different heat treatment with the purpose of improving deposited material performance. In addition, the effects of heat treatments in both variable thickness deposited geometry and forge substrate have not been studied. In this study, the effect of heat treatment within the Aerospace Materials Specifications (AMS) for cast and wrought Inconel 718 on the microstructure and hardness of both the Ni-Based Alloy 718 deposited geometry and substrate are analyzed in different parts of the geometry. The microstructure of all samples (as-deposited and heat-treated) is analyzed by Scanning Electron Microscope (SEM) and Energy Dispersive Spectrometer (EDS), confirming the formation of aluminum oxides and titanium nitrides and carbonitrides in the deposited structure.https://www.mdpi.com/2075-4701/12/6/952directed energy depositionpowderheat treatmentmicrostructurealloy 718additive manufacturing
spellingShingle Pedro Ramiro
Haize Galarraga
Anabel Pérez-Checa
Mikel Ortiz
Amaia Alberdi
Trunal Bhujangrao
Elena Morales
Eneko Ukar
Effect of Heat Treatment on the Microstructure and Hardness of Ni-Based Alloy 718 in a Variable Thickness Geometry Deposited by Powder Fed Directed Energy Deposition
Metals
directed energy deposition
powder
heat treatment
microstructure
alloy 718
additive manufacturing
title Effect of Heat Treatment on the Microstructure and Hardness of Ni-Based Alloy 718 in a Variable Thickness Geometry Deposited by Powder Fed Directed Energy Deposition
title_full Effect of Heat Treatment on the Microstructure and Hardness of Ni-Based Alloy 718 in a Variable Thickness Geometry Deposited by Powder Fed Directed Energy Deposition
title_fullStr Effect of Heat Treatment on the Microstructure and Hardness of Ni-Based Alloy 718 in a Variable Thickness Geometry Deposited by Powder Fed Directed Energy Deposition
title_full_unstemmed Effect of Heat Treatment on the Microstructure and Hardness of Ni-Based Alloy 718 in a Variable Thickness Geometry Deposited by Powder Fed Directed Energy Deposition
title_short Effect of Heat Treatment on the Microstructure and Hardness of Ni-Based Alloy 718 in a Variable Thickness Geometry Deposited by Powder Fed Directed Energy Deposition
title_sort effect of heat treatment on the microstructure and hardness of ni based alloy 718 in a variable thickness geometry deposited by powder fed directed energy deposition
topic directed energy deposition
powder
heat treatment
microstructure
alloy 718
additive manufacturing
url https://www.mdpi.com/2075-4701/12/6/952
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