Feasibility of Recovering Valuable and Toxic Metals from Copper Slag Using Iron-Containing Additives

One of the greatest environmental challenges in metal extraction is the generation of a large amount of slag. Most of these slags contain insufficient amounts of valuable metals for economical revalorization, but these concentrations may be harmful for the environment. At present, more than 80% of t...

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Main Authors: Aleksandar M. Mitrašinović, Yang Yuankun, Srecko Stopic, Milinko Radosavljević
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/13/8/1467
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author Aleksandar M. Mitrašinović
Yang Yuankun
Srecko Stopic
Milinko Radosavljević
author_facet Aleksandar M. Mitrašinović
Yang Yuankun
Srecko Stopic
Milinko Radosavljević
author_sort Aleksandar M. Mitrašinović
collection DOAJ
description One of the greatest environmental challenges in metal extraction is the generation of a large amount of slag. Most of these slags contain insufficient amounts of valuable metals for economical revalorization, but these concentrations may be harmful for the environment. At present, more than 80% of the global copper products are obtained by the smelting process, where the major by-products are various slags containing a broad range of almost all known elements. In this study, valuable and potentially harmful elements were recovered from mining waste using gravity separation and gravity settling. The settling process was enhanced by injecting coke, ferrocarbon, ferrosilicon, and ferrosulfide. In total, 35 elements were detected in the samples using electron probe microanalysis. After the treatment, 89.4% of the valuable, toxic, and trace elements gathered in the newly formed matte after maintaining the copper slag for four hours at 1300 °C and adding ferrosilicon. The metallic constituents of slags could be an important source of raw materials and they could be considered an environmentally beneficial source of copper and other materials. Suggested practices can prevent harmful elements from entering the environment, generate value from the gathered metals, and make the remaining slag suitable for construction or mine backfill materials. The present article also assesses the challenges in slag processing by the pyrometallurgical route and provides a roadmap for further investigations and large-scale studies.
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spelling doaj.art-ff775eebbafc407b8f4c8abd7cfecd932023-11-19T02:11:39ZengMDPI AGMetals2075-47012023-08-01138146710.3390/met13081467Feasibility of Recovering Valuable and Toxic Metals from Copper Slag Using Iron-Containing AdditivesAleksandar M. Mitrašinović0Yang Yuankun1Srecko Stopic2Milinko Radosavljević3The Department of Materials Science and Engineering, University of Toronto, Toronto, ON M5S 3E4, CanadaSerbia Zijin Mining D.O.O., Brestovac, 19210 Bor, SerbiaSerbia Zijin Mining D.O.O., Brestovac, 19210 Bor, SerbiaMining Institute Belgrade, 11080 Belgrade, SerbiaOne of the greatest environmental challenges in metal extraction is the generation of a large amount of slag. Most of these slags contain insufficient amounts of valuable metals for economical revalorization, but these concentrations may be harmful for the environment. At present, more than 80% of the global copper products are obtained by the smelting process, where the major by-products are various slags containing a broad range of almost all known elements. In this study, valuable and potentially harmful elements were recovered from mining waste using gravity separation and gravity settling. The settling process was enhanced by injecting coke, ferrocarbon, ferrosilicon, and ferrosulfide. In total, 35 elements were detected in the samples using electron probe microanalysis. After the treatment, 89.4% of the valuable, toxic, and trace elements gathered in the newly formed matte after maintaining the copper slag for four hours at 1300 °C and adding ferrosilicon. The metallic constituents of slags could be an important source of raw materials and they could be considered an environmentally beneficial source of copper and other materials. Suggested practices can prevent harmful elements from entering the environment, generate value from the gathered metals, and make the remaining slag suitable for construction or mine backfill materials. The present article also assesses the challenges in slag processing by the pyrometallurgical route and provides a roadmap for further investigations and large-scale studies.https://www.mdpi.com/2075-4701/13/8/1467mining wastesettlingrecoveryheavy metalsslagadditives
spellingShingle Aleksandar M. Mitrašinović
Yang Yuankun
Srecko Stopic
Milinko Radosavljević
Feasibility of Recovering Valuable and Toxic Metals from Copper Slag Using Iron-Containing Additives
Metals
mining waste
settling
recovery
heavy metals
slag
additives
title Feasibility of Recovering Valuable and Toxic Metals from Copper Slag Using Iron-Containing Additives
title_full Feasibility of Recovering Valuable and Toxic Metals from Copper Slag Using Iron-Containing Additives
title_fullStr Feasibility of Recovering Valuable and Toxic Metals from Copper Slag Using Iron-Containing Additives
title_full_unstemmed Feasibility of Recovering Valuable and Toxic Metals from Copper Slag Using Iron-Containing Additives
title_short Feasibility of Recovering Valuable and Toxic Metals from Copper Slag Using Iron-Containing Additives
title_sort feasibility of recovering valuable and toxic metals from copper slag using iron containing additives
topic mining waste
settling
recovery
heavy metals
slag
additives
url https://www.mdpi.com/2075-4701/13/8/1467
work_keys_str_mv AT aleksandarmmitrasinovic feasibilityofrecoveringvaluableandtoxicmetalsfromcopperslagusingironcontainingadditives
AT yangyuankun feasibilityofrecoveringvaluableandtoxicmetalsfromcopperslagusingironcontainingadditives
AT sreckostopic feasibilityofrecoveringvaluableandtoxicmetalsfromcopperslagusingironcontainingadditives
AT milinkoradosavljevic feasibilityofrecoveringvaluableandtoxicmetalsfromcopperslagusingironcontainingadditives