Microstructure design of mechanically alloyed materials

Thesis: Ph. D., Massachusetts Institute of Technology, Department of Materials Science and Engineering, 2015.

Bibliographic Details
Main Author: Cordero, Zachary C. (Zachary Copoulos)
Other Authors: Massachusetts Institute of Technology. Department of Materials Science and Engineering.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2016
Subjects:
Online Access:http://hdl.handle.net/1721.1/101560
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author Cordero, Zachary C. (Zachary Copoulos)
author2 Massachusetts Institute of Technology. Department of Materials Science and Engineering.
author_facet Massachusetts Institute of Technology. Department of Materials Science and Engineering.
Cordero, Zachary C. (Zachary Copoulos)
author_sort Cordero, Zachary C. (Zachary Copoulos)
collection MIT
description Thesis: Ph. D., Massachusetts Institute of Technology, Department of Materials Science and Engineering, 2015.
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spelling mit-1721.1/1015602019-04-12T15:41:19Z Microstructure design of mechanically alloyed materials Cordero, Zachary C. (Zachary Copoulos) Massachusetts Institute of Technology. Department of Materials Science and Engineering. Massachusetts Institute of Technology. Department of Materials Science and Engineering. Materials Science and Engineering. Thesis: Ph. D., Massachusetts Institute of Technology, Department of Materials Science and Engineering, 2015. Cataloged from PDF version of thesis. Includes bibliographical references (pages 107-120). Nanocrystalline metals have exceptional mechanical properties that make them attractive for structural applications. However, these materials' properties tend to degrade due to grain growth when they are exposed to high temperatures; this makes producing bulk, nanocrystalline components particularly difficult as the most promising synthesis methods involve high temperature densification of powders or foils. Several alloy design strategies have been developed to overcome these thermal stability issues, but their efficacy depends on the spatial distribution of the stabilizing element in the feedstock materials, which are typically prepared using extensive plastic deformation or mechanical alloying. There is thus a need to predict the chemical mixity of mechanically alloyed materials, and this thesis seeks to address this need. To this end, phase strength effects are incorporated into a kinetic Monte Carlo simulation of a mechanically-driven, binary alloy, which can provide quantitative insight into the combination of processing and material parameters that dictate the steady state chemical mixity. Using such simulations, dynamical phase diagrams are generated that predict temperatures and compositions at which a couple with a given phase strength mismatch should chemically homogenize during mechanical alloying. Several of these dynamical phase diagrams are validated using mechanical alloying experiments, in which tungsten-transition metal couples with various phase strength mismatches are mechanically alloyed in a high energy ball mill. This thesis also describes an alloy design case study in which the insights from these simulations and experiments are used to develop a nanocrystalline W-based (W-7Cr-9Fe, at%) alloy powder that can be rapidly compacted to high relative densities while maintaining ultrafine grain sizes. Two-phase compacts made from the alloy exhibit microhardnesses of 13 GPa and dynamic compressive strengths in excess of 4 GPa. Furthermore, postmortem images of compressed micropillars machined out of these compacts suggest that this alloy deforms by shear localization. The penetration performance of this alloy is explored in sub-scale ballistic tests into concrete targets, and is found to be at least as good as current state-of-the-art penetrator materials. by Zachary C. Cordero. Ph. D. 2016-03-03T21:09:01Z 2016-03-03T21:09:01Z 2015 2015 Thesis http://hdl.handle.net/1721.1/101560 940568858 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 120 pages application/pdf Massachusetts Institute of Technology
spellingShingle Materials Science and Engineering.
Cordero, Zachary C. (Zachary Copoulos)
Microstructure design of mechanically alloyed materials
title Microstructure design of mechanically alloyed materials
title_full Microstructure design of mechanically alloyed materials
title_fullStr Microstructure design of mechanically alloyed materials
title_full_unstemmed Microstructure design of mechanically alloyed materials
title_short Microstructure design of mechanically alloyed materials
title_sort microstructure design of mechanically alloyed materials
topic Materials Science and Engineering.
url http://hdl.handle.net/1721.1/101560
work_keys_str_mv AT corderozacharyczacharycopoulos microstructuredesignofmechanicallyalloyedmaterials