High-throughput extrusion additive manufacturing using electrically resistive preheating

Thesis: S.B., Massachusetts Institute of Technology, Department of Mechanical Engineering, 2016.

Bibliographic Details
Main Author: Malinowski, Maxwell
Other Authors: Anastasios John Hart.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2016
Subjects:
Online Access:http://hdl.handle.net/1721.1/105693
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author Malinowski, Maxwell
author2 Anastasios John Hart.
author_facet Anastasios John Hart.
Malinowski, Maxwell
author_sort Malinowski, Maxwell
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description Thesis: S.B., Massachusetts Institute of Technology, Department of Mechanical Engineering, 2016.
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spelling mit-1721.1/1056932019-04-10T11:19:30Z High-throughput extrusion additive manufacturing using electrically resistive preheating Malinowski, Maxwell Anastasios John Hart. Massachusetts Institute of Technology. Department of Mechanical Engineering. Massachusetts Institute of Technology. Department of Mechanical Engineering. Mechanical Engineering. Thesis: S.B., Massachusetts Institute of Technology, Department of Mechanical Engineering, 2016. Cataloged from PDF version of thesis. Includes bibliographical references (page 33). Extrusion-based additive manufacturing, commonly known as fused deposition modeling (FDM) or fused filament fabrication (FFF) is incredibly useful in industry for a variety of reasons, including rapid prototyping and the ability to create complex geometries easily. However, its further adoption is limited by relatively slow part manufacturing rates when compared to conventional manufacturing methods. Previous work has identified three modules within the FDM process which are rate limiting: speed of gantry positioning, polymer heating, and extrusion pressure. Advancements in any one module will allow for higher volumetric output, which will in turn allow for higher rates of production using FDM. This work focuses on polymer heating, and demonstrates a new concept for rapid heating of filament by introducing conductive nanoparticles into the polymer resin and resistively heating sections in flow. This technique can improve the volumetric output of FDM printers by at least 20%. First, the resistive properties of the composite filament are characterized. Second, the concept is experimentally validated by demonstrating a decrease in extrusion force required to maintain a given feed rate when using resistive heating. by Maxwell Malinowski. S.B. 2016-12-05T19:58:19Z 2016-12-05T19:58:19Z 2016 2016 Thesis http://hdl.handle.net/1721.1/105693 964521947 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 33 pages application/pdf Massachusetts Institute of Technology
spellingShingle Mechanical Engineering.
Malinowski, Maxwell
High-throughput extrusion additive manufacturing using electrically resistive preheating
title High-throughput extrusion additive manufacturing using electrically resistive preheating
title_full High-throughput extrusion additive manufacturing using electrically resistive preheating
title_fullStr High-throughput extrusion additive manufacturing using electrically resistive preheating
title_full_unstemmed High-throughput extrusion additive manufacturing using electrically resistive preheating
title_short High-throughput extrusion additive manufacturing using electrically resistive preheating
title_sort high throughput extrusion additive manufacturing using electrically resistive preheating
topic Mechanical Engineering.
url http://hdl.handle.net/1721.1/105693
work_keys_str_mv AT malinowskimaxwell highthroughputextrusionadditivemanufacturingusingelectricallyresistivepreheating