The engine reformer: Syngas production in an engine for compact gas-to-liquids synthesis

Methane (CH[subscript 4]) reforming was carried out in an internal combustion engine (an “engine reformer”). We successfully produced syngas from the partial oxidation of natural gas in the cylinder of a diesel engine that was reconfigured to perform spark ignition. Performing the reaction in an eng...

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Main Authors: Lim, Emmanuel Gocheco, Dames, Enoch E., Cedrone, Kevin David, Acocella, Angela Josephine, Needham, Thomas R., Cohn, Daniel R, Bromberg, Leslie, Cheng, Wai K, Green, William H, Arce, Andrea, S.B. Massachusetts Institute of Technology
Other Authors: Massachusetts Institute of Technology. Department of Chemical Engineering
Format: Article
Language:en_US
Published: Wiley Blackwell 2017
Online Access:http://hdl.handle.net/1721.1/106955
https://orcid.org/0000-0002-6295-7807
https://orcid.org/0000-0002-7044-8156
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author Lim, Emmanuel Gocheco
Dames, Enoch E.
Cedrone, Kevin David
Acocella, Angela Josephine
Needham, Thomas R.
Cohn, Daniel R
Bromberg, Leslie
Cheng, Wai K
Green, William H
Arce, Andrea, S.B. Massachusetts Institute of Technology
author2 Massachusetts Institute of Technology. Department of Chemical Engineering
author_facet Massachusetts Institute of Technology. Department of Chemical Engineering
Lim, Emmanuel Gocheco
Dames, Enoch E.
Cedrone, Kevin David
Acocella, Angela Josephine
Needham, Thomas R.
Cohn, Daniel R
Bromberg, Leslie
Cheng, Wai K
Green, William H
Arce, Andrea, S.B. Massachusetts Institute of Technology
author_sort Lim, Emmanuel Gocheco
collection MIT
description Methane (CH[subscript 4]) reforming was carried out in an internal combustion engine (an “engine reformer”). We successfully produced syngas from the partial oxidation of natural gas in the cylinder of a diesel engine that was reconfigured to perform spark ignition. Performing the reaction in an engine cylinder allows some of the exothermicity to be captured as useful work. Intake conditions of 110 kPa and up to 480 °C allowed low cycle-to-cycle variability (COV[subscript nimep] < 20 %) at methane-air equivalence ratios (ϕ[subscript M]) of 2.0, producing syngas with an H[subscript 2]-to-CO ratio of 1.4. Spark ignition timing was varied between 45–30° before top-dead-center (BTDC) piston position, showing significant improvement with delayed timing. Hydrogen (H[subscript 2]) and ethane (C[subscript 2]H[subscript 6]) were added to simulate recycle from a downstream synthesis reactor and realistic natural gas compositions, respectively. Adding these gases yielded a stable combustion up to hydrocarbon-air equivalence ratios (ϕ[subscript HC]) of 2.8 with COV[subscript nimep] < 5 %. Ethane concentrations (with respect to methane) of up to 0.2 L/L (20 vol%) (with and without H[subscript 2]) produced robust and stable combustions, demonstrating that the engine can be operated across a range of natural gas compositions. Engine exhaust soot concentrations demonstrated elevated values at ϕ[subscript HC] > 2.4, but < 1 mg/L below these equivalence ratios. These results demonstrate that the engine reformer could be a key component of a compact gas-to-liquids synthesis plant by highlighting the operating conditions under which high gas conversion, high H[subscript 2]-to-CO ratios close to 2.0, and low soot production are possible.
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spelling mit-1721.1/1069552024-03-23T02:15:27Z The engine reformer: Syngas production in an engine for compact gas-to-liquids synthesis Lim, Emmanuel Gocheco Dames, Enoch E. Cedrone, Kevin David Acocella, Angela Josephine Needham, Thomas R. Cohn, Daniel R Bromberg, Leslie Cheng, Wai K Green, William H Arce, Andrea, S.B. Massachusetts Institute of Technology Massachusetts Institute of Technology. Department of Chemical Engineering Massachusetts Institute of Technology. Department of Mechanical Engineering Massachusetts Institute of Technology. Engineering Systems Division Massachusetts Institute of Technology. Plasma Science and Fusion Center MIT Energy Initiative Lim, Emmanuel Gocheco Dames, Enoch E. Cedrone, Kevin David Acocella, Angela Josephine Needham, Thomas R. Arce, Andrea Cohn, Daniel R Bromberg, Leslie Cheng, Wai K Green, William H Methane (CH[subscript 4]) reforming was carried out in an internal combustion engine (an “engine reformer”). We successfully produced syngas from the partial oxidation of natural gas in the cylinder of a diesel engine that was reconfigured to perform spark ignition. Performing the reaction in an engine cylinder allows some of the exothermicity to be captured as useful work. Intake conditions of 110 kPa and up to 480 °C allowed low cycle-to-cycle variability (COV[subscript nimep] < 20 %) at methane-air equivalence ratios (ϕ[subscript M]) of 2.0, producing syngas with an H[subscript 2]-to-CO ratio of 1.4. Spark ignition timing was varied between 45–30° before top-dead-center (BTDC) piston position, showing significant improvement with delayed timing. Hydrogen (H[subscript 2]) and ethane (C[subscript 2]H[subscript 6]) were added to simulate recycle from a downstream synthesis reactor and realistic natural gas compositions, respectively. Adding these gases yielded a stable combustion up to hydrocarbon-air equivalence ratios (ϕ[subscript HC]) of 2.8 with COV[subscript nimep] < 5 %. Ethane concentrations (with respect to methane) of up to 0.2 L/L (20 vol%) (with and without H[subscript 2]) produced robust and stable combustions, demonstrating that the engine can be operated across a range of natural gas compositions. Engine exhaust soot concentrations demonstrated elevated values at ϕ[subscript HC] > 2.4, but < 1 mg/L below these equivalence ratios. These results demonstrate that the engine reformer could be a key component of a compact gas-to-liquids synthesis plant by highlighting the operating conditions under which high gas conversion, high H[subscript 2]-to-CO ratios close to 2.0, and low soot production are possible. United States. Advanced Research Projects Agency-Energy (Award DE-AR0000506) Research Triangle Initiative MIT Energy Initiative Massachusetts Institute of Technology. Tata Center for Technology and Design 2017-02-16T15:48:04Z 2017-02-16T15:48:04Z 2016-03 2015-09 Article http://purl.org/eprint/type/JournalArticle 0008-4034 1939-019X http://hdl.handle.net/1721.1/106955 Lim, Emmanuel G. et al. “The Engine Reformer: Syngas Production in an Engine for Compact Gas-to-Liquids Synthesis.” The Canadian Journal of Chemical Engineering 94.4 (2016): 623–635. https://orcid.org/0000-0002-6295-7807 https://orcid.org/0000-0002-7044-8156 en_US http://dx.doi.org/10.1002/cjce.22443 The Canadian Journal of Chemical Engineering Creative Commons Attribution-Noncommercial-Share Alike http://creativecommons.org/licenses/by-nc-sa/4.0/ application/pdf Wiley Blackwell Other repository
spellingShingle Lim, Emmanuel Gocheco
Dames, Enoch E.
Cedrone, Kevin David
Acocella, Angela Josephine
Needham, Thomas R.
Cohn, Daniel R
Bromberg, Leslie
Cheng, Wai K
Green, William H
Arce, Andrea, S.B. Massachusetts Institute of Technology
The engine reformer: Syngas production in an engine for compact gas-to-liquids synthesis
title The engine reformer: Syngas production in an engine for compact gas-to-liquids synthesis
title_full The engine reformer: Syngas production in an engine for compact gas-to-liquids synthesis
title_fullStr The engine reformer: Syngas production in an engine for compact gas-to-liquids synthesis
title_full_unstemmed The engine reformer: Syngas production in an engine for compact gas-to-liquids synthesis
title_short The engine reformer: Syngas production in an engine for compact gas-to-liquids synthesis
title_sort engine reformer syngas production in an engine for compact gas to liquids synthesis
url http://hdl.handle.net/1721.1/106955
https://orcid.org/0000-0002-6295-7807
https://orcid.org/0000-0002-7044-8156
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