Load bearing interface design for a pan-tilt mechanism for severe marine environments

Thesis: Nav. E., Massachusetts Institute of Technology, Department of Mechanical Engineering, 2017.

Bibliographic Details
Main Author: Beautyman, Michael John, Jr
Other Authors: Alexander H. Slocum.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2017
Subjects:
Online Access:http://hdl.handle.net/1721.1/111896
_version_ 1811096746268295168
author Beautyman, Michael John, Jr
author2 Alexander H. Slocum.
author_facet Alexander H. Slocum.
Beautyman, Michael John, Jr
author_sort Beautyman, Michael John, Jr
collection MIT
description Thesis: Nav. E., Massachusetts Institute of Technology, Department of Mechanical Engineering, 2017.
first_indexed 2024-09-23T16:48:04Z
format Thesis
id mit-1721.1/111896
institution Massachusetts Institute of Technology
language eng
last_indexed 2024-09-23T16:48:04Z
publishDate 2017
publisher Massachusetts Institute of Technology
record_format dspace
spelling mit-1721.1/1118962019-04-12T22:59:37Z Load bearing interface design for a pan-tilt mechanism for severe marine environments Beautyman, Michael John, Jr Alexander H. Slocum. Massachusetts Institute of Technology. Department of Mechanical Engineering. Massachusetts Institute of Technology. Department of Mechanical Engineering. Mechanical Engineering. Thesis: Nav. E., Massachusetts Institute of Technology, Department of Mechanical Engineering, 2017. Thesis: S.M., Massachusetts Institute of Technology, Department of Mechanical Engineering, 2017. Cataloged from PDF version of thesis. Includes bibliographical references (pages 123-125). The Naval Research Laboratory (NRL) requested the design of a two-axis gimbal device for the shipboard support of a sensor payload. Previous design efforts presented a low-mass two-axis (pan and tilt) machine. Vibration and shock testing induced failure in the interface between the payload and the tilt shaft, through which the control cabling connected to the sensors, taking the system out of service and creating a hazard for Sailors. This thesis proposes a tapered, hollowed shaft and flange interface connected by an interference fit that is preloaded and retained by a single hollowed bolt for ease of maintenance at sea. This simplified design is a departure from existing rotary tapered interfaces, such as seen in machine tooling, and focuses on connecting massive payloads to their actuators when subjected to severe loading. This design is uniquely suited to withstand large bending moments and loading as demanded by military standards for shock. A custom rig was designed and constructed to subject reduced-scale designs to military standard environmental testing for shock in the laboratory. These test results were analyzed using moving average filtering to develop confidence intervals to validate the design mathematics. A full-scale prototype was manufactured and subjected to shock testing and analysis. The design exceeded all requirements and is ready for immediate integration into the gimbal. This research also revealed the potential for tapered interfaces to connect massive payloads to their actuators in industry. by Michael John Beautyman, Jr. Nav. E. S.M. 2017-10-18T15:09:02Z 2017-10-18T15:09:02Z 2017 2017 Thesis http://hdl.handle.net/1721.1/111896 1005079727 eng MIT theses are protected by copyright. They may be viewed, downloaded, or printed from this source but further reproduction or distribution in any format is prohibited without written permission. http://dspace.mit.edu/handle/1721.1/7582 125 pages application/pdf Massachusetts Institute of Technology
spellingShingle Mechanical Engineering.
Beautyman, Michael John, Jr
Load bearing interface design for a pan-tilt mechanism for severe marine environments
title Load bearing interface design for a pan-tilt mechanism for severe marine environments
title_full Load bearing interface design for a pan-tilt mechanism for severe marine environments
title_fullStr Load bearing interface design for a pan-tilt mechanism for severe marine environments
title_full_unstemmed Load bearing interface design for a pan-tilt mechanism for severe marine environments
title_short Load bearing interface design for a pan-tilt mechanism for severe marine environments
title_sort load bearing interface design for a pan tilt mechanism for severe marine environments
topic Mechanical Engineering.
url http://hdl.handle.net/1721.1/111896
work_keys_str_mv AT beautymanmichaeljohnjr loadbearinginterfacedesignforapantiltmechanismforseveremarineenvironments