Flow-based fabrication: An integrated computational workflow for design and digital additive manufacturing of multifunctional heterogeneously structured objects

Structural hierarchy and material organization in design are traditionally achieved by combining discrete homogeneous parts into functional assemblies where the shape or surface is the determining factor in achieving function. In contrast, biological structures express higher levels of functionality...

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Main Authors: Duro-Royo, Jorge, Mogas-Soldevila, Laia, Oxman, Neri
Other Authors: Massachusetts Institute of Technology. Media Laboratory
Format: Article
Published: Elsevier 2017
Online Access:http://hdl.handle.net/1721.1/112152
https://orcid.org/0000-0002-9249-6095
https://orcid.org/0000-0001-6296-2617
https://orcid.org/0000-0001-9222-4447
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author Duro-Royo, Jorge
Mogas-Soldevila, Laia
Oxman, Neri
author2 Massachusetts Institute of Technology. Media Laboratory
author_facet Massachusetts Institute of Technology. Media Laboratory
Duro-Royo, Jorge
Mogas-Soldevila, Laia
Oxman, Neri
author_sort Duro-Royo, Jorge
collection MIT
description Structural hierarchy and material organization in design are traditionally achieved by combining discrete homogeneous parts into functional assemblies where the shape or surface is the determining factor in achieving function. In contrast, biological structures express higher levels of functionality on a finer scale through volumetric cellular constructs that are heterogeneous and complex. Despite recent advancements in additive manufacturing of functionally graded materials, the limitations associated with computational design and digital fabrication of heterogeneous materials and structures frame and limit further progress. Conventional computer-aided design tools typically contain geometric and topologic data of virtual constructs, but lack robust means to integrate material composition properties within virtual models. We present a seamless computational workflow for the design and direct digital fabrication of multi-material and multi-scale structured objects. The workflow encodes for and integrates domain-specific meta-data relating to local, regional and global feature resolution of heterogeneous material organizations. We focus on water-based materials and demonstrate our approach by additively manufacturing diverse constructs associating shape-informing variable flow rates and material properties to mesh-free geometric primitives. The proposed workflow enables virtual-to-physical control of constructs where structural, mechanical and optical gradients are achieved through a seamless design-to-fabrication tool with localized control. An enabling technology combining a robotic arm and a multi-syringe multi nozzle deposition system is presented. Proposed methodology is implemented and full-scale demonstrations are included.
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spelling mit-1721.1/1121522022-09-26T13:05:47Z Flow-based fabrication: An integrated computational workflow for design and digital additive manufacturing of multifunctional heterogeneously structured objects Duro-Royo, Jorge Mogas-Soldevila, Laia Oxman, Neri Massachusetts Institute of Technology. Media Laboratory Program in Media Arts and Sciences (Massachusetts Institute of Technology) Oxman, Neri Duro-Royo, Jorge Mogas-Soldevila, Laia Oxman, Neri Structural hierarchy and material organization in design are traditionally achieved by combining discrete homogeneous parts into functional assemblies where the shape or surface is the determining factor in achieving function. In contrast, biological structures express higher levels of functionality on a finer scale through volumetric cellular constructs that are heterogeneous and complex. Despite recent advancements in additive manufacturing of functionally graded materials, the limitations associated with computational design and digital fabrication of heterogeneous materials and structures frame and limit further progress. Conventional computer-aided design tools typically contain geometric and topologic data of virtual constructs, but lack robust means to integrate material composition properties within virtual models. We present a seamless computational workflow for the design and direct digital fabrication of multi-material and multi-scale structured objects. The workflow encodes for and integrates domain-specific meta-data relating to local, regional and global feature resolution of heterogeneous material organizations. We focus on water-based materials and demonstrate our approach by additively manufacturing diverse constructs associating shape-informing variable flow rates and material properties to mesh-free geometric primitives. The proposed workflow enables virtual-to-physical control of constructs where structural, mechanical and optical gradients are achieved through a seamless design-to-fabrication tool with localized control. An enabling technology combining a robotic arm and a multi-syringe multi nozzle deposition system is presented. Proposed methodology is implemented and full-scale demonstrations are included. 2017-11-08T21:27:38Z 2017-11-08T21:27:38Z 2015-06 2017-09-26T13:23:04Z Article http://purl.org/eprint/type/JournalArticle 0010-4485 http://hdl.handle.net/1721.1/112152 Duro-Royo, Jorge et al. “Flow-Based Fabrication: An Integrated Computational Workflow for Design and Digital Additive Manufacturing of Multifunctional Heterogeneously Structured Objects.” Computer-Aided Design 69 (December 2015): 143–154 © 2015 Elsevier https://orcid.org/0000-0002-9249-6095 https://orcid.org/0000-0001-6296-2617 https://orcid.org/0000-0001-9222-4447 http://dx.doi.org/10.1016/J.CAD.2015.05.005 Computer-Aided Design Creative Commons Attribution-Noncommercial-NoDerivatives http://creativecommons.org/licenses/by-nc-nd/4.0/ application/pdf Elsevier Oxman
spellingShingle Duro-Royo, Jorge
Mogas-Soldevila, Laia
Oxman, Neri
Flow-based fabrication: An integrated computational workflow for design and digital additive manufacturing of multifunctional heterogeneously structured objects
title Flow-based fabrication: An integrated computational workflow for design and digital additive manufacturing of multifunctional heterogeneously structured objects
title_full Flow-based fabrication: An integrated computational workflow for design and digital additive manufacturing of multifunctional heterogeneously structured objects
title_fullStr Flow-based fabrication: An integrated computational workflow for design and digital additive manufacturing of multifunctional heterogeneously structured objects
title_full_unstemmed Flow-based fabrication: An integrated computational workflow for design and digital additive manufacturing of multifunctional heterogeneously structured objects
title_short Flow-based fabrication: An integrated computational workflow for design and digital additive manufacturing of multifunctional heterogeneously structured objects
title_sort flow based fabrication an integrated computational workflow for design and digital additive manufacturing of multifunctional heterogeneously structured objects
url http://hdl.handle.net/1721.1/112152
https://orcid.org/0000-0002-9249-6095
https://orcid.org/0000-0001-6296-2617
https://orcid.org/0000-0001-9222-4447
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