Modeling fused filament fabrication machine height accuracy through layer thickness variation

Thesis: M. Eng. in Advanced Manufacturing and Design, Massachusetts Institute of Technology, Department of Mechanical Engineering, 2017.

Bibliographic Details
Main Author: Gkaliamoutsas, Pantelis
Other Authors: David E. Hardt.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2018
Subjects:
Online Access:http://hdl.handle.net/1721.1/113766
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author Gkaliamoutsas, Pantelis
author2 David E. Hardt.
author_facet David E. Hardt.
Gkaliamoutsas, Pantelis
author_sort Gkaliamoutsas, Pantelis
collection MIT
description Thesis: M. Eng. in Advanced Manufacturing and Design, Massachusetts Institute of Technology, Department of Mechanical Engineering, 2017.
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spelling mit-1721.1/1137662019-04-12T23:12:57Z Modeling fused filament fabrication machine height accuracy through layer thickness variation Gkaliamoutsas, Pantelis David E. Hardt. Massachusetts Institute of Technology. Department of Mechanical Engineering. Massachusetts Institute of Technology. Department of Mechanical Engineering. Mechanical Engineering. Thesis: M. Eng. in Advanced Manufacturing and Design, Massachusetts Institute of Technology, Department of Mechanical Engineering, 2017. Cataloged from PDF version of thesis. Includes bibliographical references (pages 85-88). This thesis addresses the modeling and prediction of total height error of a 3D printed part using a layer-by-layer approach. Layer to layer thickness error is modeled across the build height of Polyactic acid (PLA) and Acrylonitrile butadiene styrene (ABS) parts. A height error compensation model is then formulated and applied at a G-code level to drive the machine to print accurate parts. Preliminary experimentation was done on New Valance Robotics' two fused deposition modeling machine versions, the NVPro and the NVPro High-temp. Results suggested that the layer thickness approach was a viable technique for predicting total part height error. The compensation model for PLA parts was also tested and the compensated parts were significantly closer to the expected part height than the uncompensated prints. However, further experimentation will need to be carried out to solidify a model for ABS parts. Recommendations for future work, measurement method improvement, and model applications are also discussed. by Pantelis Gkaliamoutsas. M. Eng. in Advanced Manufacturing and Design 2018-02-16T20:04:57Z 2018-02-16T20:04:57Z 2017 2017 Thesis http://hdl.handle.net/1721.1/113766 1022270271 eng MIT theses are protected by copyright. They may be viewed, downloaded, or printed from this source but further reproduction or distribution in any format is prohibited without written permission. http://dspace.mit.edu/handle/1721.1/7582 91 pages application/pdf Massachusetts Institute of Technology
spellingShingle Mechanical Engineering.
Gkaliamoutsas, Pantelis
Modeling fused filament fabrication machine height accuracy through layer thickness variation
title Modeling fused filament fabrication machine height accuracy through layer thickness variation
title_full Modeling fused filament fabrication machine height accuracy through layer thickness variation
title_fullStr Modeling fused filament fabrication machine height accuracy through layer thickness variation
title_full_unstemmed Modeling fused filament fabrication machine height accuracy through layer thickness variation
title_short Modeling fused filament fabrication machine height accuracy through layer thickness variation
title_sort modeling fused filament fabrication machine height accuracy through layer thickness variation
topic Mechanical Engineering.
url http://hdl.handle.net/1721.1/113766
work_keys_str_mv AT gkaliamoutsaspantelis modelingfusedfilamentfabricationmachineheightaccuracythroughlayerthicknessvariation