Ring-Based Stiffening Flexure Applied as a Load Cell With High Resolution and Large Force Range

This paper applies linear elastic theory and Castigliano's first theorem to design nonlinear (stiffening) flexures used as load cells with both large force range and large resolution. Low stiffness at small forces causes high sensitivity, while high stiffness at large forces prevents over-strai...

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Main Authors: Kluger, Jocelyn Maxine, Slocum, Alexander H, Sapsis, Themistoklis P.
Other Authors: Massachusetts Institute of Technology. Department of Mechanical Engineering
Format: Article
Published: ASME International 2018
Online Access:http://hdl.handle.net/1721.1/119789
https://orcid.org/0000-0002-5048-4109
https://orcid.org/0000-0003-0302-0691
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author Kluger, Jocelyn Maxine
Slocum, Alexander H
Sapsis, Themistoklis P.
author2 Massachusetts Institute of Technology. Department of Mechanical Engineering
author_facet Massachusetts Institute of Technology. Department of Mechanical Engineering
Kluger, Jocelyn Maxine
Slocum, Alexander H
Sapsis, Themistoklis P.
author_sort Kluger, Jocelyn Maxine
collection MIT
description This paper applies linear elastic theory and Castigliano's first theorem to design nonlinear (stiffening) flexures used as load cells with both large force range and large resolution. Low stiffness at small forces causes high sensitivity, while high stiffness at large forces prevents over-straining. With a standard 0.1 lm deflection sensor, the nonlinear load cell may detect 1% changes in force over five orders of force magnitude. In comparison, a traditional linear load cell functions over only three orders of magnitude. We physically implement the nonlinear flexure as a ring that increasingly contacts rigid surfaces with carefully chosen curvatures as more force is applied. We analytically describe the load cell performance as a function of its geometry. We describe methods for manufacturing the flexure from a monolithic part or multiple parts. We experimentally verify the theory for two load cells with different parameters.
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spelling mit-1721.1/1197892024-06-27T14:42:00Z Ring-Based Stiffening Flexure Applied as a Load Cell With High Resolution and Large Force Range Kluger, Jocelyn Maxine Slocum, Alexander H Sapsis, Themistoklis P. Massachusetts Institute of Technology. Department of Mechanical Engineering Massachusetts Institute of Technology. Department of Ocean Engineering Kluger, Jocelyn Maxine Slocum, Alexander H Sapsis, Themistoklis P. This paper applies linear elastic theory and Castigliano's first theorem to design nonlinear (stiffening) flexures used as load cells with both large force range and large resolution. Low stiffness at small forces causes high sensitivity, while high stiffness at large forces prevents over-straining. With a standard 0.1 lm deflection sensor, the nonlinear load cell may detect 1% changes in force over five orders of force magnitude. In comparison, a traditional linear load cell functions over only three orders of magnitude. We physically implement the nonlinear flexure as a ring that increasingly contacts rigid surfaces with carefully chosen curvatures as more force is applied. We analytically describe the load cell performance as a function of its geometry. We describe methods for manufacturing the flexure from a monolithic part or multiple parts. We experimentally verify the theory for two load cells with different parameters. 2018-12-20T14:30:51Z 2018-12-20T14:30:51Z 2017-06 2018-12-18T16:00:59Z Article http://purl.org/eprint/type/JournalArticle 1050-0472 http://hdl.handle.net/1721.1/119789 Kluger, Jocelyn M., Alexander H. Slocum, and Themistoklis P. Sapsis. “Ring-Based Stiffening Flexure Applied as a Load Cell With High Resolution and Large Force Range.” Journal of Mechanical Design 139, no. 10 (August 30, 2017): 103501. © 2017 by ASME https://orcid.org/0000-0002-5048-4109 https://orcid.org/0000-0003-0302-0691 http://dx.doi.org/10.1115/1.4037243 Journal of Mechanical Design Article is made available in accordance with the publisher's policy and may be subject to US copyright law. Please refer to the publisher's site for terms of use. application/pdf ASME International ASME
spellingShingle Kluger, Jocelyn Maxine
Slocum, Alexander H
Sapsis, Themistoklis P.
Ring-Based Stiffening Flexure Applied as a Load Cell With High Resolution and Large Force Range
title Ring-Based Stiffening Flexure Applied as a Load Cell With High Resolution and Large Force Range
title_full Ring-Based Stiffening Flexure Applied as a Load Cell With High Resolution and Large Force Range
title_fullStr Ring-Based Stiffening Flexure Applied as a Load Cell With High Resolution and Large Force Range
title_full_unstemmed Ring-Based Stiffening Flexure Applied as a Load Cell With High Resolution and Large Force Range
title_short Ring-Based Stiffening Flexure Applied as a Load Cell With High Resolution and Large Force Range
title_sort ring based stiffening flexure applied as a load cell with high resolution and large force range
url http://hdl.handle.net/1721.1/119789
https://orcid.org/0000-0002-5048-4109
https://orcid.org/0000-0003-0302-0691
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AT sapsisthemistoklisp ringbasedstiffeningflexureappliedasaloadcellwithhighresolutionandlargeforcerange