Shape and Form Optimization of On-Line Pressure-Compensating Drip Emitters to Achieve Lower Activation Pressure

This study presents the design and validation of on-line pressure-compensating (PC) drip irrigation emitters with a substantially lower minimum compensating inlet pressure (MCIP) than commercially available products. A reduced MCIP, or activation pressure, results in a drip irrigation system that ca...

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Main Authors: Shamshery, Pulkit, Winter, Amos G.
Other Authors: Massachusetts Institute of Technology. Department of Mechanical Engineering
Format: Article
Published: ASME International 2019
Online Access:http://hdl.handle.net/1721.1/120089
https://orcid.org/0000-0003-1944-5977
https://orcid.org/0000-0002-4151-0889
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author Shamshery, Pulkit
Winter, Amos G.
author2 Massachusetts Institute of Technology. Department of Mechanical Engineering
author_facet Massachusetts Institute of Technology. Department of Mechanical Engineering
Shamshery, Pulkit
Winter, Amos G.
author_sort Shamshery, Pulkit
collection MIT
description This study presents the design and validation of on-line pressure-compensating (PC) drip irrigation emitters with a substantially lower minimum compensating inlet pressure (MCIP) than commercially available products. A reduced MCIP, or activation pressure, results in a drip irrigation system that can operate at a reduced pumping pressure, has lower power and energy requirements, requires a lower initial capital cost, and facilitates solar-powered irrigation systems. The technology presented herein can help spread drip irrigation to remote regions and contribute to reducing poverty, particularly in developing countries. The activation pressures of drip emitters at three flow rates were minimized using a genetic algorithm (GA)-based optimization method coupled with a recently published fluid-structure interaction analytical model of on-line PC drip emitter performance. The optimization took into account manufacturing constraints and the need to economically retrofit existing machines to manufacture new emitters. Optimized PC drip emitter designs with flow rates of 3.3, 4.2, and 8.2 lph were validated using precision machined prototype emitters. The activation pressure for all was ≤0.2 bar, which is as low as 16.7% that of commercial products. A limited production run of injection molded 8.2 lph dripper prototypes demonstrated they could be made with conventional manufacturing techniques. These drippers had an activation pressure of 0.15 bar. A cost analysis showed that low MCIP drip emitters can reduce the cost of solar-powered drip irrigation systems by up to 40%.
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spelling mit-1721.1/1200892022-10-02T07:06:03Z Shape and Form Optimization of On-Line Pressure-Compensating Drip Emitters to Achieve Lower Activation Pressure Shamshery, Pulkit Winter, Amos G. Massachusetts Institute of Technology. Department of Mechanical Engineering Shamshery, Pulkit Winter, Amos G. This study presents the design and validation of on-line pressure-compensating (PC) drip irrigation emitters with a substantially lower minimum compensating inlet pressure (MCIP) than commercially available products. A reduced MCIP, or activation pressure, results in a drip irrigation system that can operate at a reduced pumping pressure, has lower power and energy requirements, requires a lower initial capital cost, and facilitates solar-powered irrigation systems. The technology presented herein can help spread drip irrigation to remote regions and contribute to reducing poverty, particularly in developing countries. The activation pressures of drip emitters at three flow rates were minimized using a genetic algorithm (GA)-based optimization method coupled with a recently published fluid-structure interaction analytical model of on-line PC drip emitter performance. The optimization took into account manufacturing constraints and the need to economically retrofit existing machines to manufacture new emitters. Optimized PC drip emitter designs with flow rates of 3.3, 4.2, and 8.2 lph were validated using precision machined prototype emitters. The activation pressure for all was ≤0.2 bar, which is as low as 16.7% that of commercial products. A limited production run of injection molded 8.2 lph dripper prototypes demonstrated they could be made with conventional manufacturing techniques. These drippers had an activation pressure of 0.15 bar. A cost analysis showed that low MCIP drip emitters can reduce the cost of solar-powered drip irrigation systems by up to 40%. 2019-01-16T18:38:53Z 2019-01-16T18:38:53Z 2017-12 2017-10 2019-01-11T15:42:12Z Article http://purl.org/eprint/type/JournalArticle 1050-0472 http://hdl.handle.net/1721.1/120089 Shamshery, Pulkit, and Amos G. Winter. “Shape and Form Optimization of On-Line Pressure-Compensating Drip Emitters to Achieve Lower Activation Pressure.” Journal of Mechanical Design 140, 3 (December 2017): 035001 © 2018 ASME https://orcid.org/0000-0003-1944-5977 https://orcid.org/0000-0002-4151-0889 http://dx.doi.org/10.1115/1.4038211 Journal of Mechanical Design Article is made available in accordance with the publisher's policy and may be subject to US copyright law. Please refer to the publisher's site for terms of use. application/pdf ASME International ASME
spellingShingle Shamshery, Pulkit
Winter, Amos G.
Shape and Form Optimization of On-Line Pressure-Compensating Drip Emitters to Achieve Lower Activation Pressure
title Shape and Form Optimization of On-Line Pressure-Compensating Drip Emitters to Achieve Lower Activation Pressure
title_full Shape and Form Optimization of On-Line Pressure-Compensating Drip Emitters to Achieve Lower Activation Pressure
title_fullStr Shape and Form Optimization of On-Line Pressure-Compensating Drip Emitters to Achieve Lower Activation Pressure
title_full_unstemmed Shape and Form Optimization of On-Line Pressure-Compensating Drip Emitters to Achieve Lower Activation Pressure
title_short Shape and Form Optimization of On-Line Pressure-Compensating Drip Emitters to Achieve Lower Activation Pressure
title_sort shape and form optimization of on line pressure compensating drip emitters to achieve lower activation pressure
url http://hdl.handle.net/1721.1/120089
https://orcid.org/0000-0003-1944-5977
https://orcid.org/0000-0002-4151-0889
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