Design of high performance hybrid transmissions

Thesis: Ph. D., Massachusetts Institute of Technology, Department of Mechanical Engineering, 2019

Bibliographic Details
Main Author: Dorsch, Daniel Scott.
Other Authors: Amos G. Winter, V.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2020
Subjects:
Online Access:https://hdl.handle.net/1721.1/123768
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author Dorsch, Daniel Scott.
author2 Amos G. Winter, V.
author_facet Amos G. Winter, V.
Dorsch, Daniel Scott.
author_sort Dorsch, Daniel Scott.
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description Thesis: Ph. D., Massachusetts Institute of Technology, Department of Mechanical Engineering, 2019
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spelling mit-1721.1/1237682020-02-11T03:15:22Z Design of high performance hybrid transmissions Dorsch, Daniel Scott. Amos G. Winter, V. Massachusetts Institute of Technology. Department of Mechanical Engineering. Massachusetts Institute of Technology. Department of Mechanical Engineering Mechanical Engineering. Thesis: Ph. D., Massachusetts Institute of Technology, Department of Mechanical Engineering, 2019 Cataloged from PDF version of thesis. Includes bibliographical references (pages 111-118). This thesis explores the design, development, and evaluation of transmission systems for integration into high-performance hybrid (internal combustion engine (ICE) and electric motor) vehicles. Traditional hybrid vehicle designs often fall into one of two categories. Every day road vehicles typically utilize hybridization for increased drivetrain efficiency, including traits such as low speed electric drive and regenerative braking. Alternatively, performance cars have typically utilized the electric motor functionality for increased performance. By using a new framework for analyzing the elements and their function within a propulsion system architecture, advanced hybrid architectures that allow for both high efficiency and increased performance are presented. A two-motor, clutchless hybrid transmission concept was developed. An analysis of driving modes available demonstrates the utility in a high-performance vehicle, increasing the performance and efficiency of the drivetrain. A second, dual-shaft, single motor, clutchless transmission concept is presented, with the benefits and drawbacks of this architecture compared to the two-motor architecture, and a traditional ICE only transmission. The final part of this thesis presents a novel, two-speed electric motor system that could be integrated within a conventional ICE automated manual transmission. This system utilizes custom sensors for tracking the position of the dogteeth within the two-speed shift synchronizer. Electric motor control is used to synchronize motor speed during a shift event, as the inertia of the electric motor is too large for friction synchronization alone to be sufficient. This strategy removes the tradeoff that currently exists for optimal shift actuator design (larger pistons result in faster speed synchronization but slower actuation motion during other phases of a shift) and results in overall faster gearshifts. Dogtooth tracking allows for firing of the shift actuator at the proper moment, ensuring no collision between dogteeth and allowing for faster shifter motion than with a traditional synchronizer. An experimental setup was developed to characterize shift performance. Full gearshifts can be made successfully utilizing speed matching and dogtooth tracking, validating the described shift control method and allowing for improved, frictionless synchronizer designs. The developments described in this work will lead to a new generation of hybrid vehicles, designed for high-performance and increased efficiency. by Daniel S. Dorsch. Ph. D. Ph.D. Massachusetts Institute of Technology, Department of Mechanical Engineering 2020-02-10T21:43:15Z 2020-02-10T21:43:15Z 2019 2019 Thesis https://hdl.handle.net/1721.1/123768 1139336911 eng MIT theses are protected by copyright. They may be viewed, downloaded, or printed from this source but further reproduction or distribution in any format is prohibited without written permission. http://dspace.mit.edu/handle/1721.1/7582 118 pages application/pdf Massachusetts Institute of Technology
spellingShingle Mechanical Engineering.
Dorsch, Daniel Scott.
Design of high performance hybrid transmissions
title Design of high performance hybrid transmissions
title_full Design of high performance hybrid transmissions
title_fullStr Design of high performance hybrid transmissions
title_full_unstemmed Design of high performance hybrid transmissions
title_short Design of high performance hybrid transmissions
title_sort design of high performance hybrid transmissions
topic Mechanical Engineering.
url https://hdl.handle.net/1721.1/123768
work_keys_str_mv AT dorschdanielscott designofhighperformancehybridtransmissions