Investigating the feasibility and impact of integrating wire-arc additive manufacturing in aerospace tooling applications

Thesis: M.B.A., Massachusetts Institute of Technology, Sloan School of Management, in conjunction with the Leaders for Global Operations Program at MIT, May, 2020

Bibliographic Details
Main Author: Chu, Jeffrey B.(Jeffrey Bowen)
Other Authors: Nicholas Fang and John F. Carrier.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2020
Subjects:
Online Access:https://hdl.handle.net/1721.1/126954
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author Chu, Jeffrey B.(Jeffrey Bowen)
author2 Nicholas Fang and John F. Carrier.
author_facet Nicholas Fang and John F. Carrier.
Chu, Jeffrey B.(Jeffrey Bowen)
author_sort Chu, Jeffrey B.(Jeffrey Bowen)
collection MIT
description Thesis: M.B.A., Massachusetts Institute of Technology, Sloan School of Management, in conjunction with the Leaders for Global Operations Program at MIT, May, 2020
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spelling mit-1721.1/1269542020-09-04T03:06:39Z Investigating the feasibility and impact of integrating wire-arc additive manufacturing in aerospace tooling applications Chu, Jeffrey B.(Jeffrey Bowen) Nicholas Fang and John F. Carrier. Sloan School of Management. Massachusetts Institute of Technology. Department of Mechanical Engineering. Leaders for Global Operations Program. Sloan School of Management Massachusetts Institute of Technology. Department of Mechanical Engineering Leaders for Global Operations Program Sloan School of Management. Mechanical Engineering. Leaders for Global Operations Program. Thesis: M.B.A., Massachusetts Institute of Technology, Sloan School of Management, in conjunction with the Leaders for Global Operations Program at MIT, May, 2020 Thesis: S.M., Massachusetts Institute of Technology, Department of Mechanical Engineering, in conjunction with the Leaders for Global Operations Program at MIT, May, 2020 Cataloged from the official PDF of thesis. Includes bibliographical references (pages 65-67). The use of wire-arc additive manufacturing (WAAM) as fabrication method for Iron-Nickel 36 (Invar36) alloy aerospace tooling is a growing area of interest for many tooling companies and composite aircraft manufacturers. However, the full adoption and utilization of WAAM techniques is hindered due to lack of industry experience and end-part quality precedent. For some tool makers, the feasibility of utilizing additively manufactured Invar components is still under investigation because key material characteristics of end-parts are not well understood. Further, the impact of implementing additive manufacturing on a manufacturer's internal operations is not widely documented. While much academic research has been conducted on WAAM technologies, Invar, and change management for new technology introductions, much of the available literature does not provide the specificity needed to supplant an aerospace toolmakers' need for hands-on experience. This research will investigate both the technical feasibility of using WAAM Invar components (with respect to end-part quality and performance) in aerospace tool fabrication, as well as the organizational feasibility and impact of adopting the technology. This thesis will describe the series of testing completed to evaluate WAAM Invar in the context of an aerospace toolmaker and will outline some of the key organizational impacts that must be acknowledged for adoption of additive manufacturing within an aerospace tool making company. Because of this research, we hope to demonstrate the viability of utilizing WAAM Invar for aerospace tooling applications. by Jeffrey B. Chu. M.B.A. S.M. M.B.A. Massachusetts Institute of Technology, Sloan School of Management S.M. Massachusetts Institute of Technology, Department of Mechanical Engineering 2020-09-03T16:44:40Z 2020-09-03T16:44:40Z 2020 2020 Thesis https://hdl.handle.net/1721.1/126954 1191622757 eng MIT theses may be protected by copyright. Please reuse MIT thesis content according to the MIT Libraries Permissions Policy, which is available through the URL provided. http://dspace.mit.edu/handle/1721.1/7582 67 pages application/pdf Massachusetts Institute of Technology
spellingShingle Sloan School of Management.
Mechanical Engineering.
Leaders for Global Operations Program.
Chu, Jeffrey B.(Jeffrey Bowen)
Investigating the feasibility and impact of integrating wire-arc additive manufacturing in aerospace tooling applications
title Investigating the feasibility and impact of integrating wire-arc additive manufacturing in aerospace tooling applications
title_full Investigating the feasibility and impact of integrating wire-arc additive manufacturing in aerospace tooling applications
title_fullStr Investigating the feasibility and impact of integrating wire-arc additive manufacturing in aerospace tooling applications
title_full_unstemmed Investigating the feasibility and impact of integrating wire-arc additive manufacturing in aerospace tooling applications
title_short Investigating the feasibility and impact of integrating wire-arc additive manufacturing in aerospace tooling applications
title_sort investigating the feasibility and impact of integrating wire arc additive manufacturing in aerospace tooling applications
topic Sloan School of Management.
Mechanical Engineering.
Leaders for Global Operations Program.
url https://hdl.handle.net/1721.1/126954
work_keys_str_mv AT chujeffreybjeffreybowen investigatingthefeasibilityandimpactofintegratingwirearcadditivemanufacturinginaerospacetoolingapplications