Standardization of new product introductions to achieve zero defect lines

Thesis: M.B.A., Massachusetts Institute of Technology, Sloan School of Management, in conjunction with the Leaders for Global Operations Program at MIT, May, 2020

Bibliographic Details
Main Author: Winegar, William Geoffrey.
Other Authors: David Simchi-Levi and Retsef Levi.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2020
Subjects:
Online Access:https://hdl.handle.net/1721.1/126984
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author Winegar, William Geoffrey.
author2 David Simchi-Levi and Retsef Levi.
author_facet David Simchi-Levi and Retsef Levi.
Winegar, William Geoffrey.
author_sort Winegar, William Geoffrey.
collection MIT
description Thesis: M.B.A., Massachusetts Institute of Technology, Sloan School of Management, in conjunction with the Leaders for Global Operations Program at MIT, May, 2020
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spelling mit-1721.1/1269842020-09-04T03:41:52Z Standardization of new product introductions to achieve zero defect lines Winegar, William Geoffrey. David Simchi-Levi and Retsef Levi. Sloan School of Management. Massachusetts Institute of Technology. Department of Civil and Environmental Engineering. Leaders for Global Operations Program. Sloan School of Management Massachusetts Institute of Technology. Department of Civil and Environmental Engineering Leaders for Global Operations Program Sloan School of Management. Civil and Environmental Engineering. Leaders for Global Operations Program. Thesis: M.B.A., Massachusetts Institute of Technology, Sloan School of Management, in conjunction with the Leaders for Global Operations Program at MIT, May, 2020 Thesis: S.M., Massachusetts Institute of Technology, Department of Civil and Environmental Engineering, in conjunction with the Leaders for Global Operations Program at MIT, May, 2020 Cataloged from PDF version of thesis. Includes bibliographical references (pages 67-69). Consistently high quality is important to any manufacturing environment, and especially so when operating in the highly regulated medical space, which typically targets zero defects in products serving patients. The New Product Introduction (NPI) process is a complex one, with many potential failure modes than can result in unanticipated costs, delays, and defective products. This project sought to streamline the NPI process through achieving three main objectives. First, NPI tools, processes, and checklists in current use were characterized. Second, insights for improving the NPI process were collected. Third, a new playbook was introduced to improve a specific aspect of the NPI process. Finally, recommendations were provided to direct future areas for potential improvement. While many of the tools in use were useful project management aids, recurring issues were identified, particularly at the front end of NPIs. A due diligence checklist was developed to structurally align the different parties involved with NPIs, facilitate communication, organize information, and increase the effectiveness of decision-making. This checklist was implemented using i- nexus, a software-based project management tool. This paper is focused on the manufacturing environment within Flex Inc.'s medical manufacturing division. However, this paper also discusses the relevance of checklists and other tools outside of this context. Project management environments in which these tools could improve quality, timeline, financial, and customer service outcomes are explored as potential areas for additional future work. by William Geoffrey Winegar. M.B.A. S.M. M.B.A. Massachusetts Institute of Technology, Sloan School of Management S.M. Massachusetts Institute of Technology, Department of Civil and Environmental Engineering 2020-09-03T16:47:31Z 2020-09-03T16:47:31Z 2020 2020 Thesis https://hdl.handle.net/1721.1/126984 1191224748 eng MIT theses may be protected by copyright. Please reuse MIT thesis content according to the MIT Libraries Permissions Policy, which is available through the URL provided. http://dspace.mit.edu/handle/1721.1/7582 95 pages application/pdf Massachusetts Institute of Technology
spellingShingle Sloan School of Management.
Civil and Environmental Engineering.
Leaders for Global Operations Program.
Winegar, William Geoffrey.
Standardization of new product introductions to achieve zero defect lines
title Standardization of new product introductions to achieve zero defect lines
title_full Standardization of new product introductions to achieve zero defect lines
title_fullStr Standardization of new product introductions to achieve zero defect lines
title_full_unstemmed Standardization of new product introductions to achieve zero defect lines
title_short Standardization of new product introductions to achieve zero defect lines
title_sort standardization of new product introductions to achieve zero defect lines
topic Sloan School of Management.
Civil and Environmental Engineering.
Leaders for Global Operations Program.
url https://hdl.handle.net/1721.1/126984
work_keys_str_mv AT winegarwilliamgeoffrey standardizationofnewproductintroductionstoachievezerodefectlines