Inventory Management for Slow Moving and High Volatility Items

Inventory management is an essential operation in the supply chain, owing to its strategic importance in supporting item availability and business continuity. The demand for slow-moving items is fundamentally ambiguous compared to demand for traditional fast-moving items due to the irregular demand...

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Main Authors: Efendigi, Esat, Cameron, Kristin Katharine
Format: Other
Language:en_US
Published: 2021
Subjects:
Online Access:https://hdl.handle.net/1721.1/130970
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author Efendigi, Esat
Cameron, Kristin Katharine
author_facet Efendigi, Esat
Cameron, Kristin Katharine
author_sort Efendigi, Esat
collection MIT
description Inventory management is an essential operation in the supply chain, owing to its strategic importance in supporting item availability and business continuity. The demand for slow-moving items is fundamentally ambiguous compared to demand for traditional fast-moving items due to the irregular demand pattern of slow-moving items, which causes forecasting problems. Under these circumstances, companies choose to stock more inventory than needed to mitigate the risk of insufficient inventory levels for business continuity and the high service level requested by the customers. Our capstone sponsor Optimas, a distributor of fasteners, requires an inventory policy playbook for low-volume, high-volatility items for its customers with a high service level. Higher inventory levels cause unnecessary spending of working capital. We aimed to define the best inventory level for each active, slow-moving item with this capstone project after analyzing the intermittent demand of the last four years. The whole slow-moving portfolio was categorized according to order quantities per year. We used Croston’s Method and hybrid periodic review (R,s,S) policy for items in Class A, which are the most frequently ordered within the past year. For Classes B and C, we used statistical methods and periodic review (R,S) policies. The output of this process is a list of items along with the recommended inventory level, the current inventory position, and the quantity to order per item. The results show that using these recommendations, Optimas can save up to 50% of their total inventory cost while maintaining their customers’ required service level.
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spelling mit-1721.1/1309702021-06-17T03:37:37Z Inventory Management for Slow Moving and High Volatility Items Efendigi, Esat Cameron, Kristin Katharine Demand Planning Inventory Management Inventory management is an essential operation in the supply chain, owing to its strategic importance in supporting item availability and business continuity. The demand for slow-moving items is fundamentally ambiguous compared to demand for traditional fast-moving items due to the irregular demand pattern of slow-moving items, which causes forecasting problems. Under these circumstances, companies choose to stock more inventory than needed to mitigate the risk of insufficient inventory levels for business continuity and the high service level requested by the customers. Our capstone sponsor Optimas, a distributor of fasteners, requires an inventory policy playbook for low-volume, high-volatility items for its customers with a high service level. Higher inventory levels cause unnecessary spending of working capital. We aimed to define the best inventory level for each active, slow-moving item with this capstone project after analyzing the intermittent demand of the last four years. The whole slow-moving portfolio was categorized according to order quantities per year. We used Croston’s Method and hybrid periodic review (R,s,S) policy for items in Class A, which are the most frequently ordered within the past year. For Classes B and C, we used statistical methods and periodic review (R,S) policies. The output of this process is a list of items along with the recommended inventory level, the current inventory position, and the quantity to order per item. The results show that using these recommendations, Optimas can save up to 50% of their total inventory cost while maintaining their customers’ required service level. 2021-06-16T19:07:44Z 2021-06-16T19:07:44Z 2021-06-16 Other https://hdl.handle.net/1721.1/130970 en_US CC0 1.0 Universal http://creativecommons.org/publicdomain/zero/1.0/ application/pdf
spellingShingle Demand Planning
Inventory Management
Efendigi, Esat
Cameron, Kristin Katharine
Inventory Management for Slow Moving and High Volatility Items
title Inventory Management for Slow Moving and High Volatility Items
title_full Inventory Management for Slow Moving and High Volatility Items
title_fullStr Inventory Management for Slow Moving and High Volatility Items
title_full_unstemmed Inventory Management for Slow Moving and High Volatility Items
title_short Inventory Management for Slow Moving and High Volatility Items
title_sort inventory management for slow moving and high volatility items
topic Demand Planning
Inventory Management
url https://hdl.handle.net/1721.1/130970
work_keys_str_mv AT efendigiesat inventorymanagementforslowmovingandhighvolatilityitems
AT cameronkristinkatharine inventorymanagementforslowmovingandhighvolatilityitems